TungSpeed-Mill (TPYD/EPYD)

product_Milling_TungSpeed-Mill_TPYD06-EPYD06

High speed face milling cutter for finishing aluminum

Super high density PCD cutter with innovative insert clamp design for quick and easy insert setting

Applications & Features

Face milling

Super high density cutter for efficient finishing of aluminum

• Extremely high number of PCD cutting edges.


• Safety insert lock against centrifugal force for high speed milling.

CamAdjust system

• innovative insert axial adjusting mechanism.

Inserts & Grades

Inserts

YDEN0603PDF/SR-D

  • Maximum depth of cut: 4.5 mm
  • Standard insert with built-in deburrer

YDEN0603PDFR-BD/WD

  • BD: Deburring insert, WD: Wiper insert for surface finishing
  • Use with standard inserts

YDEN0603PDCR-LD

  • Long edged insert

  • Maximum depth of cut: 9.5mm

YDEN0603(04/08)PDFR-D

  • Nose radius (with R0.4 or R0.8)

Grades

DX110

  • Excellent sharpness for high surface quality
  • Suitable for finishing non-ferrous metal and nonmetal

Cutter bodies

Shank Type

EPYD06 (ø50 mm)

Cylindrical type holder for face milling

Bore Type

TPYD06 (ø63 – ø160 mm)

Bore type for face milling

Practical examples

Part: Hoist body part
Material: High pressure aluminum die cast (ADC12)
Cutter: TPYD06J080B25.4R16 (ø80 mm, z = 16)
Insert: YDEN0603PDFR-D
Grade: DX110
Cutting conditions: Vc = 2011 (m/min)
fz = 0.1 (mm/t)
Vf = 12800 (mm/min)
ap = 4/1 (mm)
ae = 5 – 20 (mm)
Application: Face milling
Coolant: Wet (External)
Machine: Vertical M/C, BT50
Part: Crank casing
Material: High pressure aluminum die cast (ADC12)
Cutter: TPYD06J100B31.7R22 (ø100 mm, z = 22)
Insert: YDEN0603PDFR-D
Grade:  DX110
Cutting conditions: Vc = 3142 (m/min)
fz = 0.09 (mm/t)
Vf = 20,000 (mm/min)
ap = 4.5/1.5 (mm)
ae = 10 – 70 (mm)
Application: Face milling
Coolant: Wet (Internal)
Machine: Vertical M/C, BT40
Part: Cam housing
Material: High pressure aluminum die cast (ADC12)
Cutter: Special TPYD06 body (ø61 mm, z = 10)
Insert: YDEN0603PDSR-D
Grade: DX110
Cutting conditions: Vc = 1916 (m/min)
fz = 0.11 (mm/t)
Vf = 11400 (m/min)
ap = 0.5 (mm)
ae = – 5 (mm)
Application: Face milling
Coolant: Wet (Internal)
Machine: Vertical M/C, BT30

Standard cutting conditions

ISO Workpiece materials Grades Cutting speed
Vc (m/min)
Feed per tooth
fz (mm/t)
Cast aluminum alloy / Die-cast
(Si < 13%)
DX110 500 – 4,000 0.05 – 0.2
Cast aluminum alloy / Die-cast
(Si ≥ 13%)
DX110 200 – 800 0.05 – 0.2
Aluminum alloy
(1000 – 7000 series)
DX110 500 – 4,000 0.05 – 0.2
Copper alloy DX110 200 – 500 0.05 – 0.2
  • The values in the above list are of standard recommendations and may require adjustments in consideration with cutting depths and/or workpiece/machine rigidity.
  • Use wiper inserts (-WD) for better surface requirements and deburring inserts (-BD) to remove burrs.
  • Always use wet cutting (emulsion coolant) for machining aluminum or copper alloys.

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