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TungAluMill

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Shoulder mill that enables high speed machining of aluminum and non-ferrous materials

V-shaped bottom secures insert on the cutter and supports high speed machining as well as helical ramping

Applications & Features

Applications

RampingHole enlargingPocketingShoulder millingShoulder milling RSlottingSlotting RSide millingProfiling

Features

1. Secure, stable insert clamping design with unique V-shaped bottom

V shape provides counter force against the cutting force and centrifugal force.

2. Excellent cutting edge geometry for aluminum machining

3. Applicable for a wide range of machining

Inserts & Grades

Inserts

XVCT16-AM

  • Maximum depth of cut: 16 mm (It depends on corner radius)
  • Sharp edges with polished rake surfaces for Aluminum alloy
  • XVCT-AM inserts can be mounted in both TPXV/EPXV and TPV/EPV cutters

XVCT16-AJ

  • Maximum depth of cut: 16 mm (It depends on corner radius)
  • Sharp edges with polished rake surfaces for Aluminum alloy
  • XVCT-AJ inserts can be mounted only in TPV/EPV cutters
Grades

TH10

Cutter bodies

Shank Type

EPXV16 (ø25 – ø40mm)

Shoulder endmill for aluminium machining

Bore Type

TPXV16 (ø40 – ø125 mm)

shoulder mill for aluminium machining

Shank Type

EPV16 (ø25 – ø40mm)

Cylindrical type holder for shoulder milling

Bore Type

TPV16 (ø40 – ø125 mm)

Bore type for shoulder milling

Practical examples

Example #1

Aerospace Industry

Part: Airplane part
Material: A7050 / AlZn5.5MgCu
Cutter: TPV16R050M22.0E04 (ø50, z = 4)
Insert: XVCT160504R-AJ
Grade: TH10
Cutting conditions: Vc = 2200 (m/min)
fz = 0.17 (mm/t)
ap = 5.2 (mm)
ae = 35 (mm)
Application: Pocket milling
Coolant: Wet
Machine: Vertical M/C, BT50
Example #2

Aerospace Industry

Part: Airplane part
Material: A7050 / AlZn5.5MgCu
Cutter: EPV16R032M32.0-03 (ø32, z = 3)
Insert: XVCT160530R-AJ
Grade: TH10
Cutting conditions: Vc = 900 (m/min)
fz = 0.3 (mm/t)
ap = 30 (mm)
ae = 25 (mm)
Application: Pocket milling
Coolant: Wet
Machine: Vertical M/C, BT50
Example #3

General Engineering

Part: Robot component
Material: A6061 / AlMg1AiCu
Cutter: EPV16R025M25.0-02 (ø25, z = 2)
Insert: XVCT160504R-AJ
Grade: TH10
Cutting conditions: Vc = 780 (m/min)
fz = 0.15 (mm/t)
ap = 10 (mm)
ae = 25 (mm)
Application: Pocket milling
Coolant: Wet
Machine: Vertical M/C, BT40

Standard cutting conditions

ISO Workpiece material Hardness HB Grade Chipbreaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Aluminum alloy 60 TH10 AM/AJ 300 – 5000 0.15 – 0.35
100 TH10 AM/AJ 200 – 2000 0.1 – 0.25
Cast aluminium alloy
(Si ≤ 12%)		 75 TH10 AM/AJ 200 – 2000 0.15 – 0.3
90 TH10 AM/AJ 200 – 1500 0.1 – 0.25
Cast aluminium alloy
(Si > 12%)		 130 TH10 AM/AJ 200 – 1000 0.07 – 0.15
Copper alloys
(Pb > 1%)		 110 TH10 AM/AJ 200 – 800 0.07 – 0.15
Copper alloys 90 TH10 AM/AJ 300 – 1000 0.1 – 0.15
100 TH10 AM/AJ 300 – 800 0.1 – 0.15
Duroplastics, fiber plastics – TH10 AM/AJ 100 – 500 0.1 – 0.15
Hard rubber – TH10 AM/AJ 100 – 300 0.1 – 0.15

For more information about this product, visit our online e-catalog or download the product report:

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