FixRMill

product_Milling_FixRMill

Radius cutter for profile milling of complex parts

Innovative and safe anti-rotation system, featuring FIX insert location provides highly rigid clamping.

Applications & Features

Shoulder milling RFace millingSlotting RPocketingRampingProfilingHole enlargingCoolant hole

1. Anti-rotation system with rigid clamping

• Secure insert seating on protrusion of cutter body
• Cutting force pushing insert towards pocket, resulting in rigid clamping

2. Round insert with 6 indexes

• No need to take off screw to change cutting-edges

3. High-cutting speed Vc up to 300 m/min (984 sfm)

Inserts & Grades

Inserts

RPMT-MJ / -ML

  • The unique insert fixation in the pocket allows up to 6 indexes.
  • Two types of chipbreakers are available:
    • MJ: General purpose machining
    • ML: Low cutting force machining
Grades

AH725

  • For general purpose milling
  • Provides high reliability in steel and cast iron machining
  • Highly versatile grade with excellent wear and chipping resistance

AH130

  • For general stainless steel milling
  • Reduces crater and notch wear
  • Provides exceptionally reliable milling

AH4035

  • Ideal grade for high chromium content stainless steels
  • Newly developed grade with exceptional balance of wear and chipping resistance
  • Drastically reduces flank wear and chipping when machining stainless steels

Cutter bodies

Shank Type

ERP (ø20 – ø40mm)

FixRMill radius cutter series shank type with Anti-Rotation System

Modular Type

HRP-M (ø20 – ø32mm)

Radius cutter series modular type (TungFlex) with Anti-Rotation System

Bore Type

TRP (ø40 – ø66mm)

FixRMill radius cutter series bore type with Anti-Rotation System

Practical examples

Part: Die
Material: SKD61 / X40CrMoV5-1
Cutter: ERP12R032M32.0-03
Insert: RPMT1204EN-ML
Grade: AH725
Cutting conditions: Vc = 130 (m/min)
fz = 0.4 (mm/t)
ap = 1.0 (mm)
ae = 26.0 (mm)
Application: Profile milling
Coolant: Air blast
Machine: Vertical M/C, BT40
Part: Machine part
Material: Corrosion-resistant stainless steel
Cutter: TRP12R050M22.0E05
Insert: RPMT1204EN-ML
Grade: AH130
Cutting conditions: Vc = 200 (m/min)
fz = 0.3 (mm/t)
ap = 1.0 (mm)
ae = < 50 (mm)
Application: Profile milling on curved surface
Coolant: Wet
Machine: 5 axis M/C, BT50
Part: Machine part
Material: SUS420J1 / X20Cr13
Cutter: TRP12R050M22.0E05
Insert: RPMT1204EN-MJ
Grade: AH4035
Cutting conditions: Vc = 300 (m/min)
fz = 0.5 (mm/t)
ap = 2.0 (mm)
ae = < 50 (mm)
Application: Profile milling on curved surface
Coolant: Air blast
Machine: 5 axis M/C, BT50

Standard cutting conditions

For more information about this product, visit our online e-catalog or download the product report:

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