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FaceMiniCut

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New ultimate deep face grooving tool

Extremely rigid insert clamping and superior chip evacuation

Applications & Features

Applications

Face grooving

Features

Deep face grooving of up to 10 mm DAXN and up to 9 mm groove depth is possible

  • Effectively removes chips out of the cutting area and eliminates bird nesting
  • Extremely rigid insert clamping ensures tool stability during deep face grooving operations
  • Sharp cutting edge, combined with SH7025, the latest PVD grade, provides long tool life and superior surface quality

Superior chip evacuation

High clamping rigidity

SH7025 – the latest PVD insert grade for superior surface quality and process security

  • The latest grade with sharp cutting edge designed for small part machining.
  • A combination of a columnar-structured TiCN coating and multilayered TiAlN coating provides superior surface quality and process security.

Superior process security

Chipping-resistant multi-layered TiAlN coating provides process security.

Inserts & Grades

Inserts

MFGR10

  • CW = 2 – 2.5 mm
Grades

SH7025

  • P20 – P30 / M20 – M30
  • The latest grade with sharp cutting edge designed for small part machining.
  • A combination of a columnar-structured TiCN coating and multilayered TiAlN coating provides superior surface quality and process security.

Toolholders

Grooving

FaceMiniCut Toolholders

Practical examples

Example #1
Part: Guide for linear motion bearing
Material: SUS316 / X5CrNiMo17-12-2
Toolholder: A12G-MFR10-D100
Insert: MFGR10-200-020
Grade: SH7025
Cutting conditions: Vc = 75 (m/min)
f = 0.03 (mm/rev)
CW = 2 (mm)
CDX = 5 (mm)
Application: Deep face grooving
Coolant: Wet
Example #2
Part: Spool pin
Material: SCM415
Toolholder: A12G-MFR10-D100
Insert: MFGR10-200-020
Grade: SH7025
Cutting conditions: Vc = 50 (m/min)
f = 0.02 (mm/rev)
CW = 2 (mm)
CDX = 2.5 (mm)
Application: Deep face grooving
Coolant: Wet

Standard cutting conditions

Grooving
ISO Workpiece materials Grade Cutting speed
Vc (m/min)		 Feed
f (mm/rev)
Low carbon steels
S15C, etc. C15E4, etc.		 SH7025 30 – 120 0.01 – 0.06
Carbon steels, Alloy steels
S55C, SCM440, etc. C55, 42CrMoS4, etc.		 SH7025 30 – 120 0.01 – 0.06
Prehardened steel
NAK80, PX5, etc.		 SH7025 30 – 120 0.01 – 0.06
Stainless steels
SUS304, etc. X5CrNi18-9, etc.		 SH7025 30 – 120 0.01 – 0.05

For more information about this product, visit our online e-catalog or download the product report:

e-Catalog

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