Superior surface quality and process security in small part machining
Cutting edge sharpness is maintained over a long period of time, providing light cutting and excellent surface finish
Applications & Features
Applications
Features
1. For high surface quality
Built-up edge resistant TiCN coating improves surface fi nish quality.
2. Extremely long tool life
Wear-resistant columnar-structured TiCN coating ensures long tool life.
3. Superior process security
Chipping-resistant multi-layered TiAlN coating provides process security.
Grades
SH7025
- P20 – P30 / M20 – M30
- The latest grade with sharp cutting edge designed for small part machining.
- A combination of a columnar-structured TiCN coating and multilayered TiAlN coating provides superior surface quality and process security.
Practical examples
Example #1
Workpiece type: | Guide for linear motion bearing |
Workpiece material: | SUS316 |
Insert: | DCGT11T302FN-JP |
Grade: | SH7025 |
Cutting conditions: | Vc = 150 (m/min) f = 0.03 (mm/rev) ap = 0.1 (mm) Machining: External and face turning Coolant: Wet |
Example #2
Workpiece type: | Spool pin |
Workpiece material: | SCM415 |
Insert: | DCGT11T302FN-JP |
Grade: | SH7025 |
Cutting conditions: | Vc = 150 (m/min) f = 0.03 (mm/rev) ap = 0.05 (mm) Machining: External and face turning Coolant: Wet |
Example #3
Workpiece type: | Pin |
Workpiece material: | SUS410 / X12Cr13 |
Insert: | DCGT11T301FN-JP |
Grade: | SH7025 |
Cutting conditions: | Vc = 2,000 (m/min) f = 0.05 (mm/rev) ap = 0.5 (mm) Machining: External turning Coolant: Wet |
Example #4
Workpiece type: | Flange |
Workpiece material: | SUM23 |
Insert: | DCGT11T302FN-JS |
Grade: | SH7025 |
Cutting conditions: | Vc = 1,300 (m/min) f = 0.03 – 0.05 (mm/rev) ap = 3 (mm) Machining: External and face turning Coolant: Wet |
Standard cutting conditions
ISO | Workpiece material | Chipbreaker | Grade | Cutting speed Vc (m/min) |
Depth of cut ap (mm) |
Feed: f (mm/rev) | |||
---|---|---|---|---|---|---|---|---|---|
RE < 0.03 | RE < 0.1 | RE < 0.2 | RE < 0.4 | ||||||
Carbon steel Alloy steel |
JP | SH7025 | 10 – 200 | 0.05 – 2.5 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | – | |
JS | SH7025 | 10 – 200 | 0.5 – 3 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | 0.05 – 0.2 | ||
Stainless steel | JP | SH7025 | 10 – 200 | 0.05 – 2.5 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | – | |
JS | SH7025 | 10 – 200 | 0.5 – 3 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | 0.05 – 0.2 |
For more information about this product, visit our online e-catalog or download the product report: