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TungForce-Rec

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product_Milling_TungForce-Rec

Versatile shoulder milling cutter with unique V-shaped insert bottom for maximum productivity

TungForce-Rec, a new miniature shoulder milling series, features a unique clamping system offering exceptional stability in machining small pockets and slots

Applications & Features

Applications

Shoulder millingShoulder milling RSlottingSlotting RSide millingPocketingRampingHole enlarging

Features

1. Strong cutter body design

• V shape insert design enables the cutter to have a thick core and insert backing.
• Ensures high productivity and stability.

2. Extremely secure insert clamping

• V shape design prevents insert movement during machining.
• Eliminates premature insert failure, while providing machining stability.

2. Sharp and strong cutting edge for increased productivity

• High productivity and stability are achieved with the unique cutting edge design.

Large rake angle and obtuse fl ank surface provide low cutting force and anti-chipping performance.

Competitor

Large rake angle off ers low cutting force but small cross section area leads to chipping on the edge.

Inserts & Grades

Inserts

AV*T04

  • Maximum depth of cut: 4 mm
  • Unique V-shape insert for high precision shoulder milling

AV*T06

  • Maximum depth of cut: 6 mm
  • Unique V-shape insert for high precision shoulder milling

AV*T12

  • Maximum depth of cut: 11.5 mm
  • Unique V-shape insert for high precision shoulder milling
Main Grades

AH120

  • Good balance between wear and fracture resistance
  • Suitable for machining steel, stainless steel, and cast iron under general cutting conditions

AH3135

  • High fracture resistance
  • Suitable for machining steel and stainless steel under general cutting conditions

AH3225

  • Good balance between wear and fracture resistance
  • Suitable for steel and stainless steel

Cutter bodies

Shank Type

EPAV (ø6 – ø32mm)

Cylindrical type holder for shoulder milling

Modular Type

HPAV**-M (ø10– ø40 mm)

Modular head (TungFlex) for shoulder milling

Bore Type

TPAV (ø40 – ø63mm)

Bore type for shoulder milling

Modular Type

HPAV06-S (ø10– ø16 mm)

TungMeister connection for shoulder milling

Practical examples

Example #1
Part: Machine parts
Material: SUS304 / X5CrNiMo18-9
Cutter: EPAV04M008C08.0R02 (ø8 mm, z=2)
Insert: AVMT040204PPER-MM
Grade: AH3225
Cutting conditions: Vc = 150 (m/min)
fz = 0.08 (mm/t)
Vf = 895 (mm/min)
ap = 1.429 (mm)
ae = 8 (mm)
Application: Slotting
Coolant: Air blast
Machine: Vertical M/C, BT50
Example #2
Part: Machine parts
Material: SS400 / E275A
Cutter: EPAV06M014C12.0R03 (ø14 mm, z=3)
Insert: AVGT060302PBER-MJ
Grade: AH3225
Cutting conditions: Vc = 264 (m/min)
fz = 0.125 (mm/t)
Vf = 1,500 (mm/min)
ap = 6 (mm)
ae = 3 (mm)
Application: Shoulder milling
Coolant: Wet (External)
Machine: Vertical M/C, BT40
Example #3
Part: Machine parts
Material: Cast aluminum
Cutter: TPAV12M050B22.0R12 (ø50 mm, z = 12)
Insert: AVGT120408PDFR-AM
Grade: KS05F
Cutting conditions: Vc = 950 (m/min)
fz = 0.15 (mm/t)
Vf = 11,000 (mm/min)
ap = 6(mm)
ae = 35 (mm)
Application: Face milling
Coolant: Wet (External)
Machine: Vertical M/C, BT50

Standard cutting conditions

TungForce-Fec 04
ISO Workpiece materials Hardness Priority Grades Cutting speed Vc (m/min) Feed per tooth fz (mm/t)
Low carbon steel
S15C, SS400, etc.
C15E, C15E4, E275A, etc.		 – 200 HB First choice AH3225 100 – 300 0.05 – 0.12
Carbon steel and alloy steel
S55C, SCM440, etc.
C55, 42CrMo4, etc.		 – 300 HB First choice AH3225 100 – 250 0.05 – 0.12
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC First choice AH3225 100 – 200 0.05 – 0.1
Stainless steel
SUS304, SUS316, etc.
X5CrNi18-9, X5CrNiMo17-12-3, etc.		 – First choice AH3225 80 – 180 0.05 – 0.1
Grey cast iron
FC250, FC300, etc. GG25, GG30, etc.
250, 300, etc.		 150 – 250 HB First choice AH120 100 – 300 0.05 – 0.12
Ductile cast iron
FCD400, FCD600, etc. GGG60, 600-3, etc.		 150 – 250 HB First choice AH120 100 – 250 0.05 – 0.12
Titanium alloys
Ti-6AI-4V, etc.		 – First choice AH3225 20 – 60 0.04 – 0.07
Superalloys
Inconel 718, etc.		 – First choice AH120 20 – 40 0.04 – 0.07
Hardened steel SKD61,
X40CrMoV5-1, etc.		 40 – 50 HRC First choice AH120 50 – 150 0.04 – 0.07
SKD11,
X153CrMoV12, etc.		 50 – 60 HRC First choice AH120 40 – 70 0.04 – 0.07
TungForce-Fec 06
ISO Workpiece materials Hardness Priority Grades Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Low carbon steel
(S15C / C15E / C15E4, SS400 / E275A, etc.)		 – 200 HB First choice AH3135 230 – 430 0.07 – 0.12
Carbon steel and alloy steel
(S55C / C55, SCM440 / 42CrMo4, etc.)		 – 300 HB First choice AH3135 150 – 350 0.07 – 0.12
Prehardend steel
(NAK80, PX5, etc.)		 30 – 40 HRC First choice AH3135 100 – 230 0.07 – 0.12
Stainless steel
(SUS304 / X5CrNi18-9,
SUS316 / X5CrNiMo17-12-3, etc.)		 – First choice AH3135 150 – 220 0.06 – 0.1
Grey cast iron
(FC250 / GG25 / 250,
FC300 / GG30 / 300, etc.)		 150 – 250 HB First choice AH120 200 – 330 0.07 – 0.12
Ductile cast iron
(FCD400, FCD600 / GGG60 / 600-3, etc.)		 150 – 250 HB First choice AH120 150 – 240 0.07 – 0.12
Aluminium alloys (Si < 13%) – First choice KS05F 650 – 1000 0.07 – 0.12
Aluminium alloys (Si ≥ 13%) – First choice KS05F 100 – 230 0.04 – 0.12
Titanium alloys (Ti-6AI-4V, etc.) – First choice AH130 40 – 90 0.04 – 0.1
Superalloys (Inconel718, etc.) – First choice AH130 45 – 65 0.04 – 0.09
Hardened steel (SKD61 /
X40CrMoV5-1, etc.)		 40 – 50 HRC First choice AH120 45 – 70 0.04 – 0.08
(SKD11 /
X153CrMoV12, etc.)		 50 – 60 HRC First choice AH120 40 – 65 0.04 – 0.06
TungForce-Fec 12
ISO Workpiece materials Hardness Priority Grades Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Low carbon steel
(S15C / C15E / C15E4, SS400 / E275A, etc.)		 – 200 HB First choice AH3225 100 – 300 0.06 – 0.22
– 200 HB Wear resistance T3225 200 – 400 0.06 – 0.18
Carbon steel and alloy steel
(S55C / C55, SCM440 / 42CrMo4, etc.)		 – 300 HB First choice AH3225 100 – 250 0.06 – 0.22
– 300 HB Wear resistance T3225 200 – 400 0.06 – 0.18
Prehardend steel
(NAK80, PX5, etc.)		 30 – 40 HRC First choice AH3225 100 – 200 0.06 – 0.22
30 – 40 HRC Wear resistance T3225 200 – 400 0.06 – 0.15
Stainless steel
(SUS304 / X5CrNi18-9,
SUS316 / X5CrNiMo17-12-3, etc.)		 – First choice AH3225 80 – 180 0.07 – 0.2
Grey cast iron
(FC250 / GG25 / 250,
FC300 / GG30 / 300, etc.)		 150 – 250 HB First choice AH120 100 – 300 0.05 – 0.18
150 – 250 HB Wear resistance T1215 200 – 400 0.05 – 0.12
Ductile cast iron
(FCD400, FCD600 / GGG60 / 600-3, etc.)		 150 – 250 HB First choice AH120 100 – 250 0.05 – 0.18
150 – 250 HB Wear resistance T1215 150 – 300 0.05 – 0.12
Aluminum alloys (Si < 13%) – First choice KS05F 300 – 1500 0.05 – 0.32
Aluminum alloys (Si ≥ 13%) – First choice KS05F 100 – 200 0.05 – 0.32
Titanium alloys (Ti-6AI-4V, etc.) – 40 HRC First choice AH3225 20 – 60 0.04 – 0.15
Superalloys (Inconel718, etc.) – 40 HRC First choice AH120 20 – 40 0.04 – 0.15
Hardened steel (SKD61 /
X40CrMoV5-1, etc.)		 40 – 50 HRC First choice AH120 50 – 150 0.04 – 0.07
(SKD11 /
X153CrMoV12, etc.)		 50 – 60 HRC First choice AH120 40 – 70 0.04 – 0.07

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