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SpinJet

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Tungaloy spinJet tooling

Coolant-driven high speed compact spindle

Productivity quadruples due to spindles that rotate at high speed with coolant pressure

Features

1. Coolant-driven HSM spindle for high productivity with small diameter tools on limited RPM machines

• SpinJet utilizes the machine tool’s existing coolant supply, driven by a high pressure pump as an energy source to rotate a turbine at high speeds.
• Strong coolant jet flow provide extended tool life and machining stability.

 

2. Energy saving

• Tools rotate only with coolant pressure, and the machine spindle is idle while SpinJet is in operation.
Note: The main machine spindle should be stationary while the SpinJet spindle is mounted on the machine.

3. Wireless RPM monitoring system

• SpinJet is equipped with an online speed display system, monitoring the actual cutting tool rotation speed during machining.

Holders & Accessories

Holders

SpinJet holders

Accessories

SpinJet Accessories

Practical examples

Example #1

General Engineering

Part: Machine parts
Material: SUS303 / X10CrNiS18-9 (25HRC)
Holder: TJSGJETST20
Endmill: TEB010A2-015/12C4M45 (ø1.0, z = 2)
Grade: AH750
Cutting conditions: Vc = 120 (m/min)
n = 45,600 (RPM)
fz = 0.016 (mm/t)
ap = 0.01 (mm)
ae = 1 (mm)
Application: Grooving
Coolant: Wet
Machine: Vertical M/C, BT30
Example #2

Die and Mold Industry

Part: Electrode
Material: C1100
Holder: TJSGJETST20
Endmill: TEB010A2-015/12C4M45 (ø1.0, z = 2)
Grade: AH750
Cutting conditions: Vc = 95 (m/min)
n = 40,000 (RPM)
fz = 0.025 (mm/t)
ap = 0.04 (mm)
ae = 0.04 (mm)
Application: Profiling
Coolant: Wet
Machine: Vertical M/C, BT30
Example #3

Medical Industry

Part: Medical equipment
Material: Titanium alloys
Holder: TJSGJETER32
Endmill: TEB010A2-015/12C4M45 (ø1.0, z = 2)
Grade: AH750
Cutting conditions: Vc = 80 (m/min)
n = 35,000 (RPM)
fz = 0.03 (mm/t)
ap = 0.03 (mm)
ae = 0.05 (mm)
Application: Profiling
Coolant: Wet
Machine: Vertical M/C, BT30

Standard cutting conditions

TJS M90
ISO Workpiece material Tool Application Tool diameter
DC (mm)		 Coolant pressure
(MPa)		 Spindle speed
n (min-1)		 Width of cut
ae (mm)		 Depth of cut
ap (mm)		 Feed per tooth
fz (mm/t)
Alloy steel
35 HRC		 Drill Drilling 0.5 1.5 18,000 – – 0.007
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
1 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
2 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
Ball type
endmill		 Profiling 1 1.5 18,000 – 0.05 0.003
2 23,000 – 0.05 0.003
3 31,000 – 0.05 0.003
4 40,000 – 0.05 0.003
2 1.5 18,000 – 0.08 0.004
2 23,000 – 0.08 0.004
3 31,000 – 0.08 0.004
4 40,000 – 0.08 0.004
3 1.5 18,000 – 0.1 0.006
2 23,000 – 0.1 0.006
3 31,000 – 0.1 0.006
4 40,000 – 0.1 0.006
Endmill Slotting 1 1.5 18,000 1 0.1 0.006
2 23,000 1 0.1 0.006
3 31,000 1 0.1 0.006
4 40,000 1 0.15 0.006
2 1.5 18,000 2 0.12 0.01
2 23,000 2 0.12 0.01
3 31,000 2 0.14 0.01
4 40,000 2 0.14 0.01
3 1.5 18,000 3 0.12 0.01
2 23,000 3 0.12 0.01
3 31,000 3 0.12 0.01
4 40,000 3 0.15 0.01
Shouldering 2 1.5 18,000 0.5 0.5 0.002
2 23,000 0.5 0.5 0.014
3 31,000 0.5 0.5 0.017
4 40,000 0.5 0.5 0.018
Stainless steel
180 – 250 HB		 Drill Drilling 0.5 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
1 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
2 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
Endmill Slotting 1 1.5 18,000 1 0.1 0.015
2 23,000 1 0.1 0.015
3 31,000 1 0.15 0.015
4 40,000 1 0.15 0.015
2 1.5 18,000 2 0.15 0.015
2 23,000 2 0.15 0.015
3 31,000 2 0.15 0.015
4 40,000 2 0.2 0.015
Shouldering 2 1.5 18,000 0.35 0.15 0.02
2 23,000 0.35 0.15 0.02
3 31,000 0.4 0.15 0.02
4 40,000 0.5 0.18 0.025
Aluminium alloy
80 – 160 HB		 Drill Drilling 0.5 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
1 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
2 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.017
4 40,000 – – 0.018
Ball type
endmill		 Profiling 1 1.5 18,000 – 0.05 0.003
2 23,000 – 0.05 0.003
3 31,000 – 0.05 0.003
4 40,000 – 0.13 0.003
2 1.5 18,000 – 0.08 0.004
2 23,000 – 0.08 0.004
3 31,000 – 0.08 0.004
4 40,000 – 0.15 0.004
3 1.5 18,000 – 0.08 0.006
2 23,000 – 0.09 0.006
3 31,000 – 0.09 0.006
4 40,000 – 0.15 0.006
Endmill Slotting 1 1.5 18,000 1 0.1 0.025
2 23,000 1 0.1 0.025
3 31,000 1 0.15 0.025
4 40,000 1 0.15 0.025
2 1.5 18,000 2 0.2 0.025
2 23,000 2 0.2 0.025
3 31,000 2 0.2 0.025
4 40,000 2 0.2 0.025
Shouldering 2 1.5 18,000 0.5 0.25 0.02
2 23,000 0.5 0.25 0.02
3 31,000 0.5 0.5 0.02
4 40,000 0.5 0.5 0.025
TJS M00
ISO Workpiece material Tool Application Tool diameter
DC (mm)		 Coolant pressure
(MPa)		 Spindle speed
n (min-1)		 Width of cut
ae (mm)		 Depth of cut
ap (mm)		 Feed per tooth
fz (mm/t)
Pre-hardened steel
35 HRC		 Drill Drilling 0.5 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
1 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
2 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.003
3 44,000 – 0.05 0.003
4 53,000 – 0.05 0.003
2 2 35,000 – 0.08 0.004
3 44,000 – 0.08 0.004
4 53,000 – 0.08 0.004
3 2 35,000 – 0.1 0.006
3 44,000 – 0.1 0.006
4 53,000 – 0.1 0.006
Endmill Slotting 0.5 2 35,000 0.5 0.05 0.006
3 44,000 0.5 0.05 0.006
4 53,000 0.5 0.05 0.006
1 2 35,000 1 0.1 0.006
3 44,000 1 0.1 0.006
4 53,000 1 0.15 0.006
2 2 35,000 2 0.12 0.01
3 44,000 2 0.14 0.01
4 53,000 2 0.14 0.01
3 2 35,000 3 0.12 0.01
3 44,000 3 0.12 0.01
4 53,000 3 0.15 0.01
Shouldering 2 2 35,000 0.5 0.5 0.001
3 44,000 0.5 0.5 0.017
4 53,000 0.5 0.5 0.018
Stainless steel
SUS316
35 HRC		 Drill Drilling 0.5 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
1 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
2 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
Endmill Slotting 1 2 35,000 1 0.1 0.015
3 44,000 1 0.15 0.015
4 53,000 1 0.15 0.015
2 2 35,000 2 0.15 0.015
3 44,000 2 0.15 0.015
4 53,000 2 0.2 0.015
Shouldering 2 2 35,000 0.35 0.15 0.02
3 44,000 0.4 0.15 0.02
4 53,000 0.5 0.18 0.025
Aluminium alloy
ADC12
28 HRC		 Drill Drilling 0.5 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
1 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
2 2 35,000 – – 0.015
3 44,000 – – 0.017
4 53,000 – – 0.018
Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.003
3 44,000 – 0.05 0.003
4 53,000 – 0.13 0.003
2 2 35,000 – 0.08 0.004
3 44,000 – 0.08 0.004
4 53,000 – 0.15 0.004
3 2 35,000 – 0.08 0.006
3 44,000 – 0.09 0.006
4 53,000 – 0.15 0.006
Endmill Slotting 0.5 2 35,000 0.5 0.1 0.02
3 44,000 0.5 0.12 0.02
4 53,000 0.5 0.15 0.02
1 2 35,000 1 0.1 0.025
3 44,000 1 0.15 0.025
4 53,000 1 0.15 0.025
2 2 35,000 2 0.2 0.025
3 44,000 2 0.2 0.025
4 53,000 2 0.2 0.025
Shouldering 2 2 35,000 0.5 0.25 0.02
3 44,000 0.5 0.5 0.02
4 53,000 0.5 0.5 0.025
Tool steel
SKD61
58 HRC		 Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.005
3 44,000 – 0.05 0.005
4 53,000 – 0.05 0.005
2 2 35,000 – 0.07 0.006
3 44,000 – 0.08 0.006
4 53,000 – 0.08 0.006
3 2 35,000 – 0.08 0.006
3 44,000 – 0.1 0.006
4 53,000 – 0.1 0.006

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