TungMeister – Programma di fresatura integrale a testine intercambiabili, risparmio nei tempi di cambio utensile
Scegli la miglior combinazione stelo-testina tra le moltissime opzioni disponibili!
Riduci al minimo il tempo di setup ed aumenta la produttività.
Applicazioni e Caratteristiche
Applicazioni
Caratteristiche
1. Vasta gamma di geometrie di taglio
• L’offerta comprende 45 tipi diversi di geometrie di taglio. La sostituzione della testina è semplice e la ripetibilità è assicurata dal filetto di accoppiamento preciso.
2. Steli disponibili in tre materiali diversi
• L’utilizzatore è in grado di scegliere la miglior combinazione possibile secondo i propri parametri di lavorazione, lunghezza operativa ed applicazione richiesta.
3. No setup time
Il tempo di fermo macchina viene ridotto al minimo, necessario soltanto per sostituire la testina.
4. Elevata precisione e ripetibilità
Ripetibilità e precisione sono garantite dall’accoppiamento testina-stelo a doppia faccia di contatto tra la parte conica e quella piana.
Geometrie e gradi in metallo duro
Testine
Testine per spallamento retto
Testine per spianatura
Testine per alto avanzamento
Testine a profilo sferico
Testine a profilo torico
Testine coniche a barile
Testine per centratura e smussi
Testine per smussatura
Testine per centratura
Testine per svasatura
Testine per scanalatura
Testine per filettatura
Gradi in metallo duro
AH735
- Rivestimento PVD nano-multistrato
- Priorità resistenza alla frattura e alla scheggiatura
AH715
- Rivestimento PVD nano-multistrato
- Priorità resistenza all’usura, vita utensile maggiore
GH130
- Elevata resistenza alla scheggiatura e alla frattura
- Ideale per acciai, acciai inossidabili e ghisa
GH730
- Good balance between wear and chipping resistance
- First choice for slotting of various materials
Steli
Steli
Codolo a gambo cilindrico scaricato
Codolo a gambo cilindrico scaricato, colletto con foro per lubrificazione
Codolo a gambo cilindrico attacco Weldon
Codolo ad alta rigidità
Codolo a gambo cilindrico e colletto conico
Codolo a gambo cilindrico e colletto conico con foro per lubrificazione
Esempi di lavorazione
Esempio #1
Pezzo: | Ingranaggio |
Materiale: | 18CrMo4 / SCM420 |
Stelo: | VSSD16L100S10-S (Acciaio, ø16 mm) |
Testina: | VEE160L12.0C60I04S10 (ø16 mm) |
Grado: | AH715 |
Parametri di taglio: | Vc = 100 (m/min) fz = 0.09 (mm/dente) ap = 10 (mm) ae = 0.1 (mm) Refrigerante: sì |
Esempio #2
Pezzo: | Albero |
Materiale: | C45 / S45C |
Stelo: | VSSD10L075S06-S (Acciaio, ø10 mm) |
Testina: | VEH100L15.0R10I04S06 (ø10 mm) |
Grado: | AH715 |
Parametri di taglio: | Vc = 100 (m/min) fz = 0.05 (mm/dente) ap = 1 (mm) ae = 6 (mm) Refrigerante: sì |
Esempio #3
Pezzo: | Rastrelliera |
Materiale: | 42CrMo4 / SCM440 |
Stelo: | VSSD25L075S12-S (Acciaio, ø25 mm) |
Testina: | VEH200L30.0R05I04S12 (ø20 mm) |
Grado: | AH715 |
Parametri di taglio: | Vc = 140 (m/min) fz = 0.08 (mm/dente) ap = 24 (mm) ae = 5.5 (mm) Refrigerante: sì |
Parametri di taglio standard
Fresatura di spallamento retto
VEH, VEE: 3 taglienti, VED / VEE: 4 taglienti, VEE-A, VEE-I, VEE-R, VED-R, VEE-C
ISO | Materiale da lavorare | Durezza | Velocità di taglio Vc (m/min) | Avanzamento dente: fz (mm/dente) | Prof. di taglio ap (mm) |
Largh. di taglio ae (mm) |
||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Diametro fresa: DC (mm) | ||||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | ||||||
Acciai al carbonio S45C, S55C, ecc. C45, C55, ecc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Acciai legati SCM440, SCr420, ecc. 42CrMo4, 20Cr4, ecc. |
– 300 HB | 60 – 140 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Acciai pretempra PX5, NAK80, ecc. |
30 – 40 HRC | 60 – 120 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Acciai inossidabili SUS304, SUS316, ecc. X5CrNi18-9, X5CrNiMo17-12-2, ecc. |
– 200 HB | 40 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Ghisa grigia FC250, FC300, 250, 300, GG250, GG300, ecc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Ghisa sferoidale FCD450, 450-10S, GGG450, ecc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Leghe di alluminio Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Leghe di alluminio Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Leghe di titanio Ti-6Al-4V, ecc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Leghe resistenti al calore Inconel 718, ecc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Acciai temprati SKD6, SKT4, ecc. 55NiCrMoV7, ecc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Acciai temprati SKD11, SKH51, ecc. HS6-5-2, ecc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
VED / VEE: 6 taglienti, VED / VEE: 8, 10 taglienti, VED: 7, 9 taglienti
ISO | Materiale da lavorare | Durezza | Velocità di taglio Vc (m/min) |
Avanzamento dente: fz (mm/dente) | Prof. di taglio ap (mm) |
Largh. di taglio ae (mm) |
|||||
---|---|---|---|---|---|---|---|---|---|---|---|
Diametro fresa: DC (mm) | |||||||||||
8 | 10 | 12 | 16 | 20 | 25 | ||||||
Leghe di titanio Ti-6Al-4V, ecc. |
– | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Leghe resistenti al calore Inconel 718, ecc. |
– | 30 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Acciai temprati SKD6, SKT4, ecc. 55NiCrMoV7, ecc. |
40 – 50 HRC | 80 – 160 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Acciai temprati SKD11, SKH51, ecc. HS6-5-2, ecc. |
50 – 60 HRC | 40 – 90 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC |
Esecuzione cave
VEH, VEE: 3 flutes, VED/VEE: 4 flutes, VEE-A, VEE-I, VEE-R, VEE-C
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
Spianatura
VFM
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Width of cut ae(mm) | |||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
Fresatura ad alto avanzamento
VFX: 2, 4, 6 taglienti
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | ø10 | ø12 | ø16 | ø20 | Width of cut ae (mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
|||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.5 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.3 – 0.6 | 0.5 | 0.3 – 0.6 | 0.75 | 0.6 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.2 – 0.6 | 0.4 | 0.2 – 0.6 | 0.4 | 0.3 – 0.7 | 0.5 | 0.3 – 0.7 | 0.75 | 0.6 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.75 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.2 – 0.6 | 0.5 | 0.2 – 0.6 | 0.5 | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.4 | 0.1 – 0.3 | 0.4 | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.2 – 0.4 | 0.3 | 0.2 – 0.4 | 0.3 | 0.3 – 0.5 | 0.4 | 0.3 – 0.5 | 0.4 | 0.45 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.1 – 0.2 | 0.2 | 0.1 – 0.2 | 0.2 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.25 x DC |
Please note that the feed per tooth should not exceed the maximum feed per tooth for each product.
Profilo sferico - Copiatura (sgrossatura)
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC |
Profilo sferico - Copiatura (semi-finitura e finitura)
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 120 – 250 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 100 – 220 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 100 – 200 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 80 – 120 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si < 13% |
– | 300 – 1000 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si ≥ 13% |
– | 150 – 400 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 30 – 50 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 30 – 80 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC |
Torica - Fresatura di spallamento
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||
8 | 10 | 12 | 16 | 20 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
Torica - Esecuzione cave
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
||||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
8 | 10 | 12 | 16 | 20 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
Profilo a barile, Bull nose, Lente - Copiatura
VBO, VBN, VBL
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Cusp height (mm) | ||
---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||
10 | 12 | 16 | |||||
Low carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
High carbon steel SCM440, SCr415, etc. 42CrMo4, 15Cr3, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Ductile cast iron FCD400, etc. 400-15S, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si ≥13% |
– | 100 – 300 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Heat-resistant alloys Inconel718, etc. |
50 – 60 HRC | 20 – 40 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD61, SKT4, etc. X40CrMoV5-1, 55NiCrMoV6, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD11, SKH, etc. X153CrMoV12, HS18-0-1, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
Smussatura e svasatura (Fresatura, smussatura Z-feed)
VCA, VCW, VCR
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.03 – 0.06 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.03 – 0.06 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.06 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.03 – 0.06 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Aluminium alloys | – | 100 – 200 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.025 – 0.05 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.02 – 0.04 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.025 – 0.05 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.02 – 0.04 |
Spot drill
VCP, VDS
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Aluminium alloys | – | 100 – 200 | 0.08 – 0.16 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.05 – 0.1 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.04 – 0.08 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.05 – 0.1 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.04 – 0.08 |
Centratura
VDP
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed : f (mm/rev) | ||||||
---|---|---|---|---|---|---|---|---|---|---|
VDP107 | VDP165 | VDP2 | VDP3 | VDP4 | VDP5 | VDP6 | ||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.015 – 0.03 | 0.02 – 0.04 | 0.02 – 0.04 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.05 -0.09 | 0.07 – 0.012 | 0.07 – 0.12 | 0.12 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.1 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | – | – | – | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | – | – | – | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 |
—0.03 – 0.060.03 – 0.060.03 – 0.060.03 – 0.06
Svasatura
VGC
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.04 – 0.08 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.04 – 0.08 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.04 – 0.08 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.04 – 0.08 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.05 – 0.09 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | 0.03 – 0.06 |
When drilling, pecking operation should be applied with the depth of 0.3 – 0.5 mm per step.
Apply the same cutting conditions as the VEE type head when conducting shoulder milling or slotting operations.
Esecuzione cave
ISO | Workpiece material | Hardness | VST | VTB | ||
---|---|---|---|---|---|---|
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.15 | 80 – 180 | 0.08 – 0.18 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 120 | 0.04 – 0.12 | 60 – 120 | 0.05 – 0.15 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 50 – 120 | 0.04 – 0.12 | 50 – 120 | 0.05 – 0.15 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 200 | 0.05 – 0.15 | 100 – 200 | 0.08 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 200 | 0.04 – 0.12 | 100 – 200 | 0.05 – 0.15 | |
Aluminium alloys Si < 13% |
– | 200 – 600 | 0.05 – 0.15 | 200 – 600 | 0.08 – 0.18 | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.13 | 100 – 300 | 0.05 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 60 | 0.04 – 0.12 | 40 – 60 | 0.05 – 0.15 | |
Heat-resistant alloys Inconel 718, etc. |
– | 15 – 35 | 0.02 – 0.1 | 15 – 35 | 0.02 – 0.1 |
Testine di fresatura ad inserti
HPAV06-S
ISO | Workpiece materials | Hardness | Priority | Grades | Cutting speed Vc (m/min) | Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|---|
Low carbon steel S15C / C15E4, SS400 / E275A, etc. |
– 200 HB | First choice | AH3225 | 230 – 430 | 0.07 – 0.12 | ||
Carbon steel and alloy steel S55C / C55, SCM440 / 42CrMo4, etc. |
– 300 HB | First choice | AH3225 | 150 – 350 | 0.07 – 0.12 | ||
Prehardend steel NAK80, PX5, etc. |
30 – 40 HRC | First choice | AH3225 | 100 – 230 | 0.07 – 0.12 | ||
Stainless steel SUS304 / X5CrNi18-9, SUS316 / X5CrNiMo17-12-3, etc. |
– | First choice | AH3135 | 150 – 220 | 0.06 – 0.1 | ||
Grey cast iron FC250 / 250, FC300 / 300, etc. |
150 – 250 HB | First choice | AH120 | 200 – 330 | 0.07 – 0.12 | ||
Ductile cast iron FCD400, FCD600 / 600-3, etc. |
150 – 250 HB | First choice | AH120 | 150 – 240 | 0.07 – 0.12 | ||
Aluminium alloys Si < 13% |
– | First choice | KS05F | 650 – 1000 | 0.07 – 0.12 | ||
Aluminium alloys Si ≥ 13% |
– | First choice | KS05F | 100 – 230 | 0.04 – 0.12 | ||
Titanium alloys Ti-6AI-4V, etc. |
– | First choice | AH130 | 40 – 90 | 0.04 – 0.1 | ||
Superalloys Inconel718, etc. |
– | First choice | AH130 | 45 – 65 | 0.04 – 0.09 | ||
Hardened steel | SKD61 / X40CrMoV5-1, etc. |
40 – 50 HRC | First choice | AH120 | 45 – 70 | 0.04 – 0.08 | |
SKD11 / X153CrMoV12, etc. |
50 – 60 HRC | First choice | AH120 | 40 – 65 | 0.04 – 0.06 |
Filettatura
VMT, VTR
ISO | Material | Condition | Tensile strength [N/mm2] | Hardness HB |
Cutting speed (m/min) |
Tool dia. (mm) | ||||
---|---|---|---|---|---|---|---|---|---|---|
Feed (mm/t) | ||||||||||
AH725 | ø10 | ø12 | ø15.4, ø15.7, ø16 | ø21.7 | ||||||
Non-alloy steel and cast steel, free cutting steel | < 0.25 %C | Annealed | 420 | 125 | 100 – 250 | 0.08 | 0.09 | 0.12 | 0.15 | |
≥ 0.25 %C | Annealed | 650 | 190 | 80 – 210 | 0.08 | 0.09 | 0.12 | 0.15 | ||
< 0.55 %C | Quenched and tempered | 850 | 250 | 65 – 170 | ||||||
≥ 0.55 %C | Annealed | 750 | 220 | 110 – 180 | 0.07 | 0.08 | 0.1 | 0.12 | ||
Quenched and tempered | 1000 | 300 | 95 – 160 | 0.07 | 0.08 | 0.1 | 0.12 | |||
Low alloy steel and cast steel (less than 5% of alloying elements) |
Annealed | 600 | 200 | 90 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 930 | 275 | 65 – 200 | 0.05 | 0.05 | 0.07 | 0.08 | |||
1000 | 300 | 70 – 210 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
1200 | 350 | 95 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
High alloyed steel, cast steel, and tool steel | Annealed | 680 | 200 | 130 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 1100 | 325 | 75 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel and cast steel | Ferritic/martensitic | 680 | 200 | 110 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Martensitic | 820 | 240 | 70 – 155 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel | Annealed | 600 | 180 | 85 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Cast iron nodular (GGG) | Ferritic/martensitic | 180 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 260 | 75 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Grey cast iron (GG) | Ferritic | 160 | 70 – 150 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 250 | 110 – 140 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Malleable cast iron | Ferritic | 130 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 230 | 110 – 140 | 0.08 | 0.09 | 0.21 | 0.15 | ||||
Aluminium-wrought alloy | Not cureable | 60 | 160 – 300 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Cured | 100 | |||||||||
Aluminium-cast, alloyed | ≤12% Si | Not cureable | 75 | 150 – 350 | 0.08 | 0.09 | 0.12 | 0.15 | ||
Cured | 90 | |||||||||
>12% Si | High temperature | 130 | 100 – 250 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Copper alloys | >1% Pb | Free cutting | 110 | |||||||
Brass | 90 | |||||||||
Electrolitic copper | 100 | |||||||||
Non-metallic | Duroplastics, fiber plastics | 100 – 400 | 0.11 | 0.12 | 0.15 | 0.18 | ||||
Hard rubber | ||||||||||
High temp. alloys | Fe based | Annealed | 200 | |||||||
Cured | 280 | |||||||||
Ni or Co based | Annealed | 250 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | |||
Cured | 350 | |||||||||
Cast | 320 | |||||||||
Titanium Ti alloys | RM 400 | |||||||||
Alpha+beta alloys cured | RM 1050 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | ||||
Hardened steel | Hardened | 55 HRC | 55 – 65 | |||||||
Hardened | 60 HRC | 45 – 55 | ||||||||
Chilled cast iron | Cast | 400 | 90 – 105 | |||||||
Cast iron | Hardened | 55 HRC | 55 – 65 |
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