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TungForceFeed

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product_Milling_TungForceFeed

Mini frese per alto avanzamento dal design robusto ed affidabile

Disponibili a partire da dia. ø8 mm, caratterizzate da un’azione di taglio dolce e da un controllo truciolo efficace in una vasta gamma di applicazioni

Applications & Features

Applications

High feedProfilingShoulder millingShoulder milling RFace millingSlottingSlotting RRampingPocketingPlungingHole enlarging

Features

1. Built to perform at higher machining conditions

Strong and thick insert corner is designed to withstand fracturing force during high-feed operations.

 


Thick insert corner Max. 10% thicker than competitors

 

 

M2 screws reduce screw neck shears under high cutting forces. A larger screw enhances insert’s fixation and easy handling.

2. Positive inclination angle of the insert provides smooth chip evacuation

The positive cutting edge position contributes to a controlled chip formation and easy chip evacuation when machining next to shoulder and slotting operation.

 

 

Positive inclination angle

 

3. Designed with a small entry angle for chatter stability, TungForceFeed’s insert significantly improves efficiency and tool life even when machining in long reach areas

Inserts & Grades

Inserts
inserts-high-feed-lsmt-hm

LSMT-HM

  • High-feed insert
  • Max. depth of cut: 0.5 mm
  • Provides machining efficiency in a wide range of applications
  • First choice insert for various applications including slotting, pocketing, or long reach areas
inserts-r2-lsmt-mm

LSMT-MM

  • R2 insert
  • Max. depth of cut: 2.0 mm
  • Full profiling insert design ideal for semi-roughing and semi-finishing of die and mold parts
  • Free cutting geometry eliminates chattering and improves surface finish quality
  • Built-in side wiper helps reduce burr formation on walls and corners while improving wall accuracy
Grades

AH3225

  • Nano multi-layer coating technology with three major properties for optimal cutting edge integrity
  • Increased resistance to wear, fracture, oxidation, built-up edge, and delamination

AH8015

  • Incorporates a hard coating layer and carbide substrate
  • Strong resistance to wear, heat, and built-up edge, ideal for machining hard or difficult materials

Cutter bodies

Shank Type

EXLS (ø8 – ø25mm)

Cylindrical type holder for high-feed milling, screw-on

Modular Type

HXLS (ø8 – ø25mm)

Modular head for high-feed milling, screw-on (TungFlex)

Practical examples

Example #1

Aerospace Industry

Part: Turbine blade
Material: Inconel 939
Cutter: EXLS02M008C8.0LH16R01 (ø8, CICT = 1)
Insert: LSMT0202ZER-HM
Grade: AH8015
Cutting conditions: Vc = 30 (m/min)
fz = 0.2(mm/t) (Competitor：fz = 0.05)
ap = 0.3 (mm)
ae = 8 (mm)
Application: Grooving
Coolant: Dry
Machine: Vertical MC, BT50
Example #2

Die and Mold Industry

Part: Stamping die part
Material: SKD11 (before hardening)
Cutter: HXLS02M010M06R02 (ø10, CICT = 2)
Insert: LSMT0202ZER-HM
Grade: AH3225
Cutting conditions: Vc = 120 (m/min)
fz = 0.6 (mm/t)
ap = 0.3 (mm)
ae = 5 (mm)
Application: Pocketing
Coolant: Dry
Machine: Vertical MC, BT40
Example #3

Die and Mold Industry

Part: Stamping die part
Material: SKD61 (45HRC)
Cutter: EXLS02M012C12.0LH50R02 (ø12, CICT = 2)
Insert: LSMT0202ZER-HM
Grade: AH3225
Cutting conditions: Vc = 113 (m/min)
fz = 0.5 (Competitor：fz = 0.1) (mm/t)
ap = 0.3 (mm)
ae = 12 (mm)
Application: Face milling
Coolant: Air
Machine: Vertical MC, BT50

Standard cutting conditions

ISO Workpiece materials Hardness Priority Grades Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)		 Tool dia.: øDc (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 0.5 mm, Number of teeth: CICT
ø8, CICT = 1 ø10, CICT = 2 ø12 ø16 ø20 ø25
n Vf n Vf n Vf n Vf n Vf n Vf
CICT = 2 CICT = 3 CICT = 3 CICT = 5 CICT = 5 CICT = 6 CICT = 6 CICT = 8
Carbon steels
(S45C / C45, S55C / C55, etc)		 – 300HB First choice AH3225 100 – 300 0.2 – 0.8 7,960 3,980 6,370 6,370 5,310 5,310 7,970 3,980 5,970 9,950 3,180 7,950 9,540 2,550 7,650 10,200
– 300HB For wear resistance AH8015 100 – 300 0.2 – 0.8 Vc = 200 m/min, fz = 0.5 mm/t
Alloy steels
(SCM440 / 42CrMo4, etc)		 – 300HB First choice AH3225 100 – 300 0.2 – 0.8 7,960 3,980 6,370 6,370 5,310 5,310 7,970 3,980 5,970 9,950 3,180 7,950 9,540 2,550 7,650 10,200
– 300HB For wear resistance AH8015 100 – 300 0.2 – 0.8 Vc = 200 m/min, fz = 0.5 mm/t
Prehardened steels
(NAK80, PX5, etc)		 30 – 40HRC First choice AH8015 100 – 200 0.2 – 0.5 5,970 2,390 4,780 3,820 3,980 3,180 4,780 2,990 3,590 5,980 2,390 4,780 5,740 1,910 4,590 6,120
30 – 40HRC For impact resistance AH3225 100 – 200 0.2 – 0.5 Vc = 150 m/min, fz = 0.4 mm/t
Stainless steels
(SUS304 / X5CrNi18-9, (SUS304 / X5CrNi18-9,
SUS316 / X5CrNiMo17-12-3, etc)		 – 200HB First choice AH3225 100 – 150 0.2 – 0.5 4,780 1,910 3,820 3,060 3,190 2,550 3,830 2,390 2,870 4,780 1,910 3,820 4,590 1,530 3,680 4,900
Vc = 120 m/min, fz = 0.4 mm/t
Gray cast irons
(FC250 / 250 / GG25, (FC250 / 250 / GG25,
FC300 / 300 / GG30, etc)		 150 – 250HB First choice AH8015 100 – 300 0.2 – 0.8 7,960 3,980 6,370 6,370 5,310 5,310 7,970 3,980 5,970 9,950 3,180 7,950 9,540 2,550 7,650 10,200
150 – 250HB For impact resistance AH3225 100 – 300 0.2 – 0.8 Vc = 200 m/min, fz = 0.5 mm/t
Ductile cast irons
(FCD600 / 600-3 / GGG60, etc)		 150 – 250HB First choice AH8015 80 – 200 0.2 – 0.8 5,970 2,990 4,780 4,780 3,980 3,980 5,970 2,990 4,490 7,480 2,390 5,980 7,170 1,530 4,590 6,120
150 – 250HB For impact resistance AH3225 80 – 200 0.2 – 0.8 Vc = 150 m/min, fz = 0.5 mm/t
Titanium alloy
(Ti-6Al-4V, etc)		 – 40HRC First choice AH3225 30 – 60 0.1 – 0.3 1,590 320 1,270 510 1,060 420 640 800 480 800 640 640 770 510 620 820
– 40HRC For wear resistance AH8015 30 – 60 0.1 – 0.3 Vc = 40 m/min, fz = 0.2 mm/t
Heat resistance alloy
(Inconel, Hastelloy, etc)		 – 40HRC First choice AH8015 20 – 50 0.1 – 0.3 1,190 240 1,000 400 800 320 480 600 360 600 480 480 580 380 460 460
– 40HRC For impact resistance AH3225 20 – 50 0.1 – 0.3 Vc = 30 m/min, fz = 0.2 mm/t
Hardened steel SKD61 / X40CrMoV5-1, etc 40 – 50HRC First choice AH8015 80 – 150 0.1 – 0.5 4,780 1,430 3,820 2,290 3,190 1,910 2,870 2,390 2,150 3,590 1,910 2,870 3,440 1,530 2,760 3,680
Vc = 120 m/min, fz = 0.3 mm/t
SKD11 / X153CrMoV12, etc 50~60HRC First choice AH8015 50 – 70 0.1 – 0.3 2,390 480 1,910 760 1,590 640 950 1,190 710 1,190 950 950 1,140 760 920 1,220
Vc = 60 m/min, fz = 0.2 mm/t

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