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AddDoFeed DoFeed alto avanzamento

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m_545_t_01_cz


Una generazione di frese ad alto avanzamento estremamente produttive

La serie DoFeed è garanzia di produttività: la speciale geometria dell’inserto riduce le forze di taglio e consente avanzamenti elevati. Il ricco assortimento soddisfa qualsiasi esigenza di lavorazione.

Applicazioni & Caratteristiche

Applicazioni

High feedFace millingSlottingShoulder millingpocketingRampingPlungingHole enlarging

Caratteristiche

1. Un programma completo di soluzioni di fresatura ad alto avanzamento


Inserto dimensione 02

Max profondità di taglio: 0.5 mm
Gamma diametri: ø8 – ø25 mm

  • Diametro fresa a partire da 8 mm.
  • Elevata rigidità del corpo.
  • Alternativa ideale alle frese integrali nelle operazioni di sgrossatura o semi-finitura.

Inserto dimensione 03

Max profondità di taglio:
0.9 mm (UER), 1 mm (ZER)
Gamma diametri: ø16 – ø50 mm

  • Corpi fresa con elevata densità di inserti per una maggiore produttività.
  • Ricco assortimento di corpi e inserti per  svariate applicazioni.
  • Nuovi inserti UER con angolo di attacco piccolo per una durata prolungata.

Inserto dimensione 06

Max profondità di taglio: 1.5 mm
Gamma diametri: ø32 – ø200 mm

  • Corpi fresa con elevata densità di inserti per una maggiore produttività.
  • Frese di diametro fino a 200 mm, ideali per la sgrossatura di componenti medio-grandi.
  • Inserti Wiper per una migliore rugosità superficiale.

2. Design corpo fresa progettato per ottenere il massimo della produttività

Elevata rigidità con un nocciolo spesso.

Passo stretto per una maggiore produttività

Diametro fresa (mm) AddDoFeed DoFeed 03 DoFeed 06 Concorrente
ø16 4 2 – 2
ø25 7 5 – 4
ø50 – 8 5 4

Confronto della densità di inserti per diametro: serie DoFeed contro fresa ad alto avanzamento concorrente.

3. Inserti affidabili ed economici

Inserti economici, bilaterali a quattro taglienti

Elevato spessore dell’inserto per una maggiore robustezza

Inserti & Gradi

Inserti

LN*U02

  • Massima profondità di taglio: 0.5 mm

LN*U03

  • Massima profondità di taglio: 1.0 mm

LN*U06

  • Massima profondità di taglio: 1.5 mm
Gradi principali

AH130

  • Elevata resistenza alla scheggiatura e alla frattura.
  • Per la lavorazione di acciai inossidabili austenitici a parametri di taglio generali.

AH3225

  • Buon rapporto tra resistenza all’usura e alla frattura.
  • Per la lavorazione di acciai ed acciai inossidabili.

AH725

  • Buon rapporto tra resistenza all’usura e alla scheggiatura.
  • Per la lavorazione di acciai ed acciai inossidabili a parametri di taglio generali.

AH8015

  • Buon rapporto tra resistenza all’usura e alla frattura.
  • Prima scelta nella lavorazione di leghe resistenti al calore a parametri di taglio generali.

Corpi fresa

Versione a codolo

EXN (ø8 – ø40 mm)

Per alto avanzamento, versione a codolo

Versione modulare

HXN (ø8 – ø40 mm)

Per alto avanzamento, versione modulare

Versione a manicotto

TXN (ø40 – ø200 mm)

Per alto avanzamento, versione a manicotto

Esempi di lavorazione

Esempio #1
Componente: Albero compressore
Materiale: SNCM439 (42HRC)
Fresa: EXN02R010M10.0-02 (ø10, z = 2)
Inserto: LNMU0202ZER-MM
Grado: AH3225
Parametri di taglio: Vc = 180 (m/min)
fz = 0.6 (mm/dente)
ap = 0.4 (mm)
ae = 10 (mm)
Applicazione: scanalatura
Refrigerante: sì
Macchina: centro verticale BT30
Esempio #2
Componente: Particolare di turbina a gas
Materiale: SUH660
Fresa: EXN02R012M12.0-02 (ø12, z = 2)
Inserto: LNMU0202ZER-MM
Grado: AH130
Parametri di taglio: Vc = 60 (m/min)
fz = 0.5 (mm/dente)
ap = 0.3 (mm)
ae = 8 (mm)
Applicazione: spallamento
Refrigerante: sì
Macchina: centro verticale BT50
Esempio #3
Componente: Pala di turbina
Materiale: Fusione di acciaio resistente al calore
Fresa: EXN03R030M32.0-05 (ø30 mm, z = 5)
Inserto: LNMU0303ZER-ML
Grado: AH725
Parametri di taglio: Vc = 70 (m/min)
fz = 0.5 (mm/dente)
ap = 0.5 (mm)
ae = 30 (mm)
Applicazione: spallamento
Refrigerante: sì
Macchina: centro verticale BT50

Parametri di taglio standard

AddDoFeed
ISO Materiale da lavorare Durezza Priorità Gradi Velocità di taglio
Vc (m/min)		 Avanzamento dente
fz (mm/t)		 Dia. fresa.: DCX (mm), Numero giri: n (min-1), Avanzamento tavola: Vf (mm/min), Max. prof. di taglio: ap = 0.5 mm, Numero denti: CICT
ø8, CICT = 1 ø10, CICT = 2 ø12, CICT = 2 ø16 ø20 ø25
n Vf n Vf n Vf n Vf n Vf n Vf
CICT = 3 CICT = 4 CICT = 4 CICT = 5 CICT = 6 CICT = 7
Acciai al carbonio
S45C, S55C, ecc.
C45, C55, ecc.		 – 300HB PRIMA SCELTA AH3225 100 – 300 0.2 – 1.2 7,960 6,370 6,370 10,200 5,310 8,500 3,980 9,560 12,740 3,180 10,180 12,720 2,550 12,240 14,280
– 300HB Resistenza all’usura AH8015 100 – 300 0.2 – 1.2 Vc = 200 m/min, fz = 0.8 mm/t
Acciai legati
SCM440, SCr415, ecc.
42CrMo4, ecc.		 – 300HB PRIMA SCELTA AH3225 100 – 300 0.2 – 1.2 7,960 6,370 6,370 10,200 5,310 8,500 3,980 9,560 12,740 3,180 10,180 12,720 2,550 12,240 14,280
– 300HB Resistenza all’usura AH8015 100 – 300 0.2 – 1.2 Vc = 200 m/min, fz = 0.8 mm/t
Acciai pre-tempra
NAK80, PX5, ecc.		 30 – 40HRC PRIMA SCELTA AH8015 100 – 200 0.2 – 0.8 5,970 2,990 4,780 4,780 3,980 3,980 2,990 4,490 5,980 2,390 4,780 5,980 1,910 5,730 6,690
30 – 40HRC Resistenza agli urti AH3225 100 – 200 0.2 – 0.8 Vc = 150 m/min, fz = 0.5 mm/t
Acciai inossidabili
SUS304, SUS316, ecc.
X5CrNi18-9, X5CrNiMo17-12-2, ecc.		 – 200HB PRIMA SCELTA AH130 100 – 150 0.2 – 0.8 4,780 2,390 3,820 3,820 3,190 3,190 2,390 3,590 4,780 1,910 3,820 4,780 1,530 4,590 5,360
Vc = 120 m/min, fz = 0.5 mm/t
Ghisa grigia
FC250, FC300, ecc.
250, 300, ecc.		 150 – 250HB PRIMA SCELTA AH8015 100 – 300 0.2 – 1.2 7,960 6,370 6,370 10.200 5,310 8,500 3,980 9,560 12,740 3,180 10,180 12,720 2,550 12,240 14,280
150 – 250HB Resistenza agli urti AH3225 100 – 300 0.2 – 1.2 Vc = 200 m/min, fz = 0.8 mm/t
Ghisa sferoidale
FCD400, ecc. 400-15, 600-3, ecc.		 150 – 250HB PRIMA SCELTA AH8015 80 – 200 0.2 – 1.2 5,970 4,780 4,780 7,650 3,980 6,370 2,990 7,180 9,570 2,390 7,650 9,560 1,530 7,350 8,570
150 – 250HB Resistenza agli urti AH3225 80 – 200 0.2 – 1.2 Vc = 150 m/min, fz = 0.8 mm/t
Leghe di titanio
Ti-6Al-4V, ecc.		 – 40HRC PRIMA SCELTA AH130 30 – 60 0.2 – 0.7 1,590 800 1,270 1,270 1,060 1,060 800 1,200 1,600 640 1,280 1,600 510 1,530 1,790
– 40HRC Resistenza all’usura AH8015 30 – 60 0.2 – 0.7 Vc = 40 m/min, fz = 0.5 mm/t
Leghe resistenti al calore
Inconel, Hastelloy, ecc.		 – 40HRC PRIMA SCELTA AH8015 20 – 50 0.1 – 0.3 1,190 240 1,000 400 800 320 600 360 480 480 390 480 380 460 540
– 40HRC Resistenza agli urti AH3225 20 – 50 0.1 – 0.3 Vc = 30 m/min, fz = 0.2 mm/t
Acciai temprati SKD61, ecc.
X40CrMoV5-1, ecc.		 40 – 50HRC PRIMA SCELTA AH8015 80 – 150 0.1 – 0.5 4,780 1,440 3,820 2,300 3,190 1,920 2,390 2,160 2,870 1,910 2,300 2,870 1,530 2,760 3,220
40 – 50HRC Resistenza agli urti AH3225 80 – 150 0.1 – 0.5 Vc = 120 m/min, fz = 0.3 mm/t
SKD11, ecc.
X153CrMoV12, ecc.		 50~60HRC PRIMA SCELTA AH8015 50 – 70 0.1 – 0.3 2,390 480 1,910 770 1,590 640 1,190 720 960 950 760 950 760 920 1,070
Vc = 60 m/min, fz = 0.2 mm/t
DoFeed 03 ZER
ZER type
ISO Workpiece materials Hardness Priority Grade Chip-breaker Cutting
speed Vc
(m/min)		 Feed per tooth: fz (mm/t) Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 1 mm, Number of teeth: CICT
Tool dia.: DCX (mm) Plunging ø16, CICT = 2 ø18, CICT = 2 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø50
ø16 – ø22 ø25 – ø50 n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf
CICT = 3 CICT = 4 CICT = 3 CICT = 4 CICT = 4 CICT= 5 CICT = 4 CICT = 5 CICT = 4 CICT = 5 CICT = 5 CICT = 6 CICT = 5 CICT = 6 CICT = 5 CICT = 6 CICT = 5 CICT = 8
Carbon steels
S45C, S55C, etc. C45, C55, etc.		 – 300HB First choice AH3225 MJ 100 – 300 0.5 -1.2 0.5 – 1.5 0.1 3,980 6,370 3,540 5,660 3,180 7,630 10,180 2,890 6,940 9,250 2,550 8,160 10,180 2,270 7,280 9,100 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
Vc = 200 m/min, fz = 1.0 mm/t
Alloy steels
SCM440, SCr415, etc.		 – 300HB First choice AH3225 MJ 100 – 300 0.5 -1.2 0.5 – 1.5 0.1 3,980 6,370 3,540 5,660 3,180 7,630 10,180 2,890 6,940 9,250 2,550 8,160 10,180 2,270 7,280 9,100 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
Vc = 200 m/min, fz = 1.0 mm/t
Prehardened steels
NAK80, PX5, etc.		 30-40HRC First choice AH3225 MJ 100 – 200 0.5 – 1.0 0.5 – 1.0 0.1 2,980 4,170 2,650 3,710 2,390 5,020 6,690 2,170 4,560 6,080 1,910 5,350 6,690 1,710 4,790 5,990 1,590 4,450 5,570 1,490 5,220 6,260 1,360 4,760 5,710 1,190 4,170 5,000 950 3,330 5,320
Vc = 150 m/min, fz = 0.7 mm/t
30-40HRC for wear resistance AH8015 MJ 100 – 200 0.5 – 1.0 0.5 – 1.0 0.1 2,980 4,170 2,650 3,710 2,390 5,020 6,690 2,170 4,560 6,080 1,910 5,350 6,690 1,710 4,790 5,990 1,590 4,450 5,570 1,490 5,220 6,260 1,360 4,760 5,710 1,190 4,170 5,000 950 3,330 5,320
Vc = 150 m/min, fz = 0.7 mm/t
Stainless steels
SUS304, X5CrNi18-9, etc.		 – 200HB First choice AH130 MS 80 – 150 0.3 – 0.8 0.3 – 0.8 0.1 2,390 2,390 2,120 2,120 1,910 2,860 3,820 3,180 4,770 6,360 1,530 3,060 3,820 1,360 2,720 3,400 1,270 2,540 3,180 1,190 2,980 3,570 1,090 2,720 3,270 960 2,400 2,880 760 1,900 2,280
Vc = 120 m/min, fz = 0.5 mm/t
Precipitation hardening stainless steels
SUS630, X5CrNiCuNb16-4, etc.		 28HRC –
(H1150)		 First choice AH130 MS 80 – 150 0.2 – 0.5 0.2 – 0.5 0.1 2,390 1,430 2,120 1,270 1,910 1,720 2,290 1,740 1,570 2,090 1,530 1,840 2,300 1,370 1,640 2,060 1,270 1,520 1,910 1,190 1,790 2,140 1,090 1,640 1,960 960 1,440 1,730 760 1,140 1,820
for wear resistance AH3225 MS Vc = 120 m/min, fz = 0.3 mm/t
40HRC –
(H900)		 First choice AH3035 ML 80 – 120 0.1 – 0.3 0.1 – 0.3 0.1 1,990 800 1,770 710 1,590 950 1,270 1,450 870 1,160 1,270 1,020 1,270 1,140 910 1,140 1,060 850 1,060 1,000 1,000 1,200 910 910 1,090 800 800 960 640 640 1,020
for impact resistance AH3035 MJ Vc = 100 m/min, fz = 0.2 mm/t
Gray cast irons
FC250, GG25, 250, etc.		 150-250HB First choice AH725 MJ 100 – 300 0.5 – 1.2 0.5 – 1.5 0.1 3,980 6,370 3,540 5,660 3,180 7,630 10,180 2,890 6,940 9,250 2,550 8,160 10,180 2,270 7,280 9,100 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
Vc = 200 m/min, fz = 1.0 mm/t
Ductile cast irons
FCD400, etc.		 150-250HB First choice AH725 MJ 80 – 200 0.5 – 1.2 0.5 – 1.5 0.1 2,980 4,770 2,650 4,240 2,390 5,740 7,650 2,170 5,210 6,940 1,910 6,110 7,640 1,710 5,460 6,820 1,590 6,360 7,950 1,490 7,450 8,940 1,360 6,800 8,160 1,190 5,950 7,140 950 4,750 5,700
Vc = 150 m/min, fz = 1.0 mm/t
Titanium alloy
Ti-6Al-4V, etc.		 – 40HRC First choice AH130 ML 30 – 60 0.3 – 0.7 0.3 – 0.7 0.08 800 640 710 570 640 770 1,020 580 700 930 510 820 1,020 450 730 910 420 840 1,050 400 1,000 1,200 360 900 1,080 320 800 960 250 630 1,000
for impact resistance AH130 MJ Vc = 40 m/min, fz = 0.5 mm/t
Heat-resistant alloy
Inconel, Hastelloy, etc.		 – 40HRC First choice AH8015 ML 20 – 50 0.1 – 0.3 0.1 – 0.3 0.05 600 240 530 210 480 290 380 430 260 340 380 230 290 340 200 260 320 260 320 300 300 360 270 270 320 240 240 290 190 190 300
for impact resistance AH725 ML Vc = 30 m/min, fz = 0.2 mm/t
Hot mold steel
SKD61, X40CrMoV5-1, etc.		 40-55HRC First choice AH8015 MH 80 – 150 0.1 – 0.5 0.1 – 0.5 0.05 2,390 1,430 2,120 1,270 1,910 1,720 2,290 1,740 1,570 2,090 1,530 1,840 2,300 1,360 1,630 2,040 1,270 1,520 1,910 1,190 1,790 2,140 1,090 1,640 1,960 950 1,430 1,710 760 1,140 1,820
Low resistance AH8015 MJ 0.1 – 0.3 0.1 – 0.3 Vc = 120 m/min, fz = 0.3 mm/t
Hot mold steel of D.T.C materials
DAC**, DH**, DIEVER, etc		 40-55HRC First choice AH8015 MJ 50-100 0.1 – 0.3 0.1 – 0.3 0.05 1,590 640 1,420 570 1,270 760 1,020 1,160 700 930 1,020 820 1,020 910 730 910 850 680 850 800 800 960 730 730 880 640 640 770 510 510 820
for impact resistance AH8015 MH 0.1 – 0.5 0.1 – 0.5 Vc = 80 m/min, fz = 0.2mm/t
Cold mold steels
SKD11,
X153CrMoV12, etc.		 55-60HRC First choice AH8005 MH 50 – 70 0.05 – 0.2 0.03 – 0.1 0.03 1,190 290 1,060 250 950 340 450 870 310 420 760 300 380 680 270 340 640 260 320 600 300 360 550 230 340 480 240 280 380 200 300
Vc = 60 m/min, fz = 0.1 mm/t
55-60HRC for impact resistance AH8015 MH 50 – 70 0.03 – 0.1 0.05 – 0.2 0.03 1,190 150 1,060 130 950 170 230 870 160 210 760 150 190 680 140 170 640 130 160 600 150 180 550 120 170 480 120 140 380 100 150
Vc = 60 m/min, fz = 0.06 mm/t
  • When chips stay in the cutting zone during slotting or pocketing, use air blast to remove chips from the work area
  • Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed
  • The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
  • Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally
DoFeed 03 UER
UER type
ISO Workpiece material Hardness Priority Grade Chip-breaker Cutting
speed
Vc
(m/min)		 Feed per tooth: fz (mm/t) Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 0.5 mm, Number of teeth: CICT
Tool dia.: DCX (mm) Plunging ø16, CICT = 2 ø18, CICT = 2 ø20 ø22 ø25 ø28 ø30 ø32 ø35 ø40 ø50
ø16 – ø22 ø25 – ø50 n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf
CICT = 3 CICT = 4 CICT = 3 CICT = 4 CICT = 4 CICT = 5 CICT = 4 CICT = 5 CICT = 4 CICT = 5 CICT = 5 CICT = 6 CICT = 5 CICT = 6 CICT = 5 CICT = 6 CICT = 5 CICT = 8
Carbon steels
S45C, S55C, etc. C45, C55, etc.		 – 300HB First choice AH3225 MJ 100 – 300 0.5 – 1.2 0.5 – 1.5 0.1 3,980 7,960 3,540 7,080 3,180 9,540 12,720 2,890 8,670 11,560 2,550 10,200 12,750 2,270 9,080 11,350 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
Low resistance ML Vc = 200 m/min, fz = 1 mm/t
Alloy steels
SCM440, SCr415, etc.		 – 300HB First choice AH3225 MJ 100 – 300 0.5 – 1.2 0.5 – 1.5 0.1 3,980 7,960 3,540 7,080 3,180 9,540 12,720 2,890 8,670 11,560 2,550 10,200 12,750 2,270 9,080 11,350 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
Low resistance ML Vc = 200 m/min, fz = 1 mm/t
Prehardened steels
NAK80, PX5, etc.		 30 – 40HRC First choice AH8015 MJ 100 – 200 0.5 – 1 0.5 – 1 0.1 2,980 4,770 2,650 4,240 2,390 5,740 7,650 2,170 5,210 6,950 1,910 6,120 7,640 1,710 5,480 6,840 1,590 5,090 6,360 1,490 5,960 7,160 1,360 5,440 6,530 1,190 4,760 5,720 950 3,800 6,080
for impact resistance AH3225 MJ Vc = 150 m/min, fz = 0.8 mm/t
Stainless steels
SUS304, X5CrNi18-9, etc.		 – 200HB First choice AH130 ML 80 – 150 0.3 – 1 0.3 – 1 0.1 2,390 2,870 2,120 2,550 1,910 3,440 4,590 1,740 3,140 4,180 1,530 3,680 4,590 1,360 3,270 4,080 1,270 3,050 3,810 1,190 3,570 4,290 1,090 3,270 3,930 950 2,850 3,420 760 2,280 3,650
for impact resistance MJ Vc = 120 m/min, fz = 0.6 mm/t
Precipitation hardening stainless steels
SUS630, X5CrNiCuNb16-4, etc.		 28HRC – First choice AH130 ML 80 – 150 0.3 – 0.8 0.3 – 0.8 0.1 2,390 2,390 2,120 2,120 1,910 2,870 3,820 1,740 2,610 3,480 1,530 3,060 3,830 1,360 2,720 3,400 1,270 2,540 3,180 1,190 2,980 3,570 1,090 2,730 3,270 950 2,380 2,850 760 1,900 3,040
for impact resistance MJ Vc = 120 m/min, fz = 0.5 mm/t
40HRC – First choice AH130 ML 80 – 120 0.3 – 0.5 0.3 – 0.5 0.1 1,990 1,600 1,770 1,420 1,590 1,910 2,550 1,450 1,740 2,320 1,270 2,040 2,540 1,140 1,830 2,280 1,060 1,700 2,120 990 1,980 2,380 910 1,820 2,190 800 1,600 1,920 640 1,280 2,050
for impact resistance MJ Vc = 100 m/min, fz = 0.4 mm/t
Gray cast irons
FC250, GG25, 250, etc.		 150 – 250HB First choice AH8015 MJ 100 – 300 0.5 – 1.2 0.5 – 1.5 0.1 3,980 7,960 3,540 7,080 3,180 9,540 12,720 2,890 8,670 11,560 2,550 10,200 12,750 2,270 9,080 11,350 2,120 8,480 10,600 1,990 9,950 11,940 1,820 9,100 10,920 1,590 7,950 9,540 1,270 6,350 10,160
for impact resistance AH3225 MJ Vc = 200 m/min, fz = 1 mm/t
Ductile cast irons
FCD400, etc.		 150 – 250HB First choice AH8015 MJ 80 – 200 0.5 – 1.2 0.5 – 1.5 0.1 2,980 5,960 2,650 5,300 2,390 7,170 9,560 2,170 6,510 8,680 1,910 7,640 9,550 1,710 6,840 8,550 1,590 6,360 7,950 1,490 7,450 8,940 1,360 6,800 8,160 1,190 5,950 7,140 950 4,750 7,600
for impact resistance AH3225 MJ Vc = 150 m/min, fz = 1 mm/t
Titanium alloy
Ti-6Al-4V, etc.		 – 40HRC First choice AH130 MJ 30 – 60 0.3 – 0.8 0.3 – 0.8 0.08 800 960 710 860 640 1,160 1,540 580 1,050 1,400 510 1,230 1,530 450 1,080 1,350 420 1,010 1,260 400 1,200 1,440 360 1,080 1,300 320 960 1,160 250 750 1,200
for wear resistance AH8015 MJ Vc = 40 m/min, fz = 0.6 mm/t
Heat-resistant alloy
Inconel, Hastelloy, etc.		 – 40HRC First choice AH8015 ML 20 – 50 0.2 – 0.5 0.2 – 0.5 0.05 600 360 530 320 480 440 580 430 390 520 380 460 570 340 410 510 320 390 480 300 450 540 270 410 490 240 360 440 190 290 460
for impact resistance MJ Vc = 30 m/min, fz = 0.3 mm/t
Hot mold steel
SKD61, X40CrMoV5-1, etc.		 40 – 50HRC First choice AH8015 MJ 80 – 150 0.1 – 0.5 0.1 – 0.5 0.05 2,390 1,440 2,120 1,280 1,910 1,720 2,300 1,740 1,570 2,090 1,530 1,840 2,300 1,360 1,640 2,040 1,270 1,530 1,910 1,190 1,790 2,150 1,090 1,640 1,970 950 1,430 1,710 760 1,140 1,830
for impact resistance AH3225 MJ Vc = 120 m/min, fz = 0.3 mm/t
Hot mold steel of D.T.C materials
DAC**, DH**, DIEVER, etc		 40 – 50HRC First choice AH8015 MJ 50 – 100 0.1 – 0.5 0.1 – 0.5 0.05 1,590 960 1,410 850 1,270 1,150 1,530 1,160 1,050 1,400 1,020 1,230 1,530 910 1,100 1,370 850 1,020 1,280 800 1,200 1,440 730 1,100 1,320 640 960 1,160 510 770 1,230
for impact resistance AH3225 MJ Vc = 80 m/min, fz = 0.3 mm/t
Cold mold steels
SKD11, X153CrMoV12, etc.		 50 – 60HRC First choice AH8005 MJ 50 – 70 0.1 – 0.3 0.1 – 0.3 0.03 1,190 480 1,060 430 950 570 760 870 530 700 760 610 760 680 550 680 640 520 640 600 600 720 550 550 660 480 480 580 380 380 610
Vc = 60 m/min, fz = 0.2 mm/t
  • When chips stay in the cutting zone during slotting or pocketing, use air blast to remove chips from the work area
  • Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed
  • The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
  • Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally
DoFeed 06
ISO Workpiece materials Hardness Priority Grade Chip-breaker Cutting
speed Vc
(m/min)		 Feed per tooth: fz (mm/t) Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 1.5 mm, Number of teeth: CICT
Tool dia.: DCX (mm) Plunging ø32, CICT = 2 ø35, CICT = 2 ø40, CICT = 3 ø50 ø63 ø80 ø100, CICT = 6 ø125, CICT = 8 ø160, CICT = 10 ø200, CICT = 12
n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf
ø32 – ø200 CICT = 4 CICT = 5 CICT = 4 CICT = 6 CICT = 5 CICT = 8
Carbon steels
S45C, S55C, etc. C45, C55, etc.		 – 300HB First choice AH3225 MJ 100 – 300 0.5 – 1.5 0.15 1,990 3,980 1,820 3,640 1,590 4,770 1,270 5,080 6,350 1,010 4,040 6,060 800 4,000 6,400 640 3,820 510 4,080 400 3,980 320 3,820
Vc = 200 m/min, fz = 1.0 mm/t
Alloy steels
SCM440, SCr415, etc.		 – 300HB First choice AH3225 MJ 100 – 200 0.5 – 1.5 0.15 1,990 3,980 1,820 3,640 1,590 4,770 1,270 5,080 6,350 1,010 4,040 6,060 800 4,000 6,400 640 3,820 510 4,080 400 3,980 320 3,820
Vc = 200 m/min, fz = 1.0 mm/t
Prehardened steels
NAK80, PX5, etc.		 30 –
40HRC		 First choice AH3225 MJ 100 – 200 0.5 – 1.2 0.15 1,490 2,380 1,360 2,180 1,190 2,860 950 3,040 3,800 760 2,430 3,650 600 2,400 3,840 480 2,290 380 2,450 300 2,390 240 2,290
Vc = 150 m/min, fz = 0.8 mm/t
30 –
40HRC		 for wear resistance AH8015 MJ 100 – 200 0.5 – 1.5 0.15 1,490 2,980 1,360 2,720 1,190 3,570 950 3,800 4,750 760 3,040 4,560 600 3,000 4,800 480 2,880 380 3,040 300 3,000 240 2,880
Vc = 150 m/min, fz = 1.0 mm/t
Stainless steels
SUS304, X5CrNi18-9, etc.		 – 200HB First choice AH130 ML 80 – 150 0.3 – 0.8 0.1 1,190 1,430 1,090 1,310 950 1,710 760 1,820 2,280 610 1,470 2,200 480 1,440 2,300 380 1,380 310 1,470 240 1,430 190 1,380
Vc = 120 m/min, fz = 0.6 mm/t
Precipitation hardening stainless steels
SUS630, X5CrNiCuNb16-4, etc.		 28HRC-(H1150) First choice AH130 MS 80 – 150 0.2 – 0.5 0.1 1,190 710 1,090 650 960 860 760 910 1,140 610 730 1,100 480 720 1,150 380 680 310 740 240 720 190 680
for wear resistance AH3225 MS Vc = 120 m/min, fz = 0.3 mm/t
40HRC –
(H900)		 First choice AH3035 ML 80 – 120 0.1 – 0.3 0.1 1,000 400 910 360 800 480 640 510 640 510 410 610 400 400 640 320 380 260 420 200 400 160 380
for impact resistance AH3035 MJ Vc = 100 m/min, fz = 0.2 mm/t
Gray cast irons
FC250, GG25, 250, etc.		 150 –
250HB		 First choice AH120 MJ 100 – 300 0.5 – 1.5 0.15 1,990 3,980 1,820 3,640 1,590 4,770 1,270 5,080 6,350 1,010 4,040 6,060 800 4,000 6,400 640 3,820 510 4,080 400 3,980 320 3,820
Vc = 200 m/min, fz = 1.0 mm/t
150 –
250HB		 First choice AH120 MJ 80 – 200 0.5 – 1.5 0.15 1,490 2,980 1,360 2,720 1,190 3,570 950 3,800 4,750 760 3,040 4,560 600 3,000 4,800 480 2,870 380 3,060 300 2,990 240 2,870
Vc = 150 m/min, fz = 1.0 mm/t
Titanium alloy
Ti-6Al-4V, etc.		 – 40HRC First choice AH130 ML 30 – 60 0.3 – 0.7 0.08 400 400 360 360 320 480 250 500 630 200 400 600 160 400 640 130 380 100 410 80 400 60 380
for impact resistance AH130 MJ Vc = 40 m/min, fz = 0.5 mm/t
Heat-resistant alloy
Inconel, Hastelloy, etc.		 – 40HRC First choice AH8015 ML 20 – 50 0.1 – 0.3 0.05 300 120 270 110 240 140 190 150 190 150 120 180 120 120 190 100 120 80 120 60 120 50 120
for impact resistance AH725 ML Vc = 30 m/min, fz = 0.2 mm/t
Hot mold steel
SKD61, X40CrMoV5-1, etc.		 40 –
55HRC		 First choice AH8015 MH 80 – 150 0.1 – 0.5 0.05 1,190 710 1,090 650 950 850 760 910 1,140 610 730 1,100 480 720 1,150 380 680 310 740 240 720 190 680
Low resistance AH8015 MJ 0.1 – 0.3 Vc = 120 m/min, fz = 0.3mm/t
Hot mold steel of D.T.C materials
DAC**, DH**, DIEVER, etc		 40 –
55HRC		 First choice AH8015 MJ 50-100 0.1 – 0.3 0.05 800 320 730 290 640 380 510 410 510 400 320 480 320 320 510 250 300 200 320 160 320 130 310
for impact resistance AH8015 MH 0.1 – 0.5 Vc = 80 m/min, fz = 0.2mm/t
Cold mold steels
SKD11,
X153CrMoV12, etc.		 55 –
60HRC		 First choice AH8005 MH 50 – 70 0.05 – 0.3 0.03 600 120 550 110 480 140 380 150 190 300 120 180 240 120 190 190 110 150 120 120 120 100 120
Vc = 60 m/min, fz = 0.1 mm/t
55 –
60HRC		 for impact resistance AH8015 MH 50 – 70 0.05 – 0.3 0.03 600 60 550 55 480 70 380 75 95 300 60 90 240 60 95 190 55 150 60 120 60 100 60
Vc = 60 m/min, fz = 0.05 mm/t
  • The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
  • Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally

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