TungCut / TungShortCut

Applicazioni & Caratteristiche

Inserti & Gradi

Portainserti

Esempi di lavorazione

Esempio #1

Piccoli componenti / Elettronica

Pezzo:	Encoder ad anello
Materiale:	SUM22L
Portainserto:	CTER2020-4T25
Inserto:	DGM4-030
Grado:	AH7025
Parametri di taglio:	Vc = 180 (m/min) f = 0.2 (mm/giro) CW = 4 (mm/min) CDX = 8 (mm) Applicazione: Troncatura Refrigerante: Sì

Esempio #2

Lavorazioni generali 

Pezzo:	Alloggiamento ingranaggio
Materiale:	SCM420 / 20Cr4
Portainserto:	CTER2525-3T09
Inserto:	DTX3-030
Grado:	AH725
Parametri di taglio:	Vc = 120 (m/min) f = 0.15 (mm/giro) CW = 3 (mm) CDX = 7 (mm) Applicazione: Scanalatura Refrigerante: Sì

Esempio #3

Lavorazioni generali

Pezzo:	Valvola
Materiale:	SUS304 / X5CrNi18-9
Portainserto:	CTIR25-3T05-D250
Inserto:	DTX3-030
Grado:	AH7025
Parametri di taglio:	Vc = 80 (m/min) f = 0.08 (mm/giro) CW = 3 (mm) CDX = 2.2 (mm) Applicazione: Scanalatura Refrigerante: Sì

Vedi tutti i rapporti di TungCut

Parametri di taglio standard

Scanalatura esterna, Torni-scanalatura, Sottosquadro, Troncatura

ISO	Workpiece material	Hardness	Priority	Grade	Cutting speed Vc (m/min)
	Steel S45C, SCM435, etc. C45, 34CrMo4, etc.	< 300 HB	First choice	AH7025, AH725	50 – 180
		< 300 HB	Wear resistance	T9225, AH8005	80 – 300
		< 300 HB	Impact resistance	GH130	50 – 120
		< 300 HB	Surface quality	NS9530	80 – 220
	Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc.	< 200 HB	First choice	AH7025, AH725	50 – 120
		< 200 HB	Wear resistance	AH8005	50 – 120
		< 200 HB	Impact resistance	GH130	50 – 120
	Grey cast iron FC250, etc. 250, etc.	–	First choice	T515, AH7025	50 – 180
		–	Impact resistance	GH130	50 – 180
	Ductile cast iron FCD450, etc. 450-10S, etc.	–	First choice	T515, AH7025	50 – 120
		–	Impact resistance	GH130	50 – 120
	Aluminium alloys Si < 12%	–	First choice	TH10	100 – 500
		–	First choice	KS05F	100 – 600
	Superalloys Inconel718, etc.	< HRC 40	First choice	AH8005	20 – 80
		< HRC 40	Impact resistance	AH7025, AH725	20 – 60
	Titanium alloys Ti-6Al-4V, etc.	< HRC 40	First choice	KS05F	20 – 80
		< HRC 40	Impact resistance	AH7025, AH725	20 – 80
	Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc.	> HRC 50	First choice	BX360	80 – 150

Scanalatura interna, scanalatura frontale

ISO	Workpiece material	Hardness	Priority	Grade	Cutting speed Vc (m/min)
	Steel S45C, SCM435, etc. C45, 34CrMo4, etc.	< 300 HB	First choice	AH7025, AH725	50 – 140
		< 300 HB	Wear resistance	T9225, AH8005	80 – 240
		< 300 HB	Impact resistance	AH6235, GH130	50 – 100
		< 300 HB	Surface quality	NS9530	80 – 180
	Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc.	< 200 HB	First choice	AH7025, AH725	50 – 100
		< 200 HB	Wear resistance	AH8005	50 – 100
		< 200 HB	Impact resistance	AH6235, GH130	50 – 100
	Grey cast iron FC250, etc. 250, etc.	–	First choice	T515, AH8005	50 – 140
		–	Impact resistance	AH6235, GH130	50 – 140
	Ductile cast iron FCD450, etc. 450-10S, etc.	–	First choice	T515, AH8005	50 – 100
		–	Impact resistance	AH6235, GH130	50 – 100
	Aluminium alloys Si < 12%	–	First choice	TH10	100 – 400
		–	First choice	KS05F	100 – 480
	Superalloys Inconel718, etc.	< HRC 40	First choice	AH8005	20 – 60
		< HRC 40	Impact resistance	AH7025, AH725	20 – 40
	Titanium alloys Ti-6Al-4V, etc.	< HRC 40	First choice	KS05F	20 – 60
		< HRC 40	Impact resistance	AH7025, AH725	20 – 60
	Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc.	> HRC 50	First choice	BXA20, BX360	80 – 120

Nuovi inserti di troncatura da 1.2 mm

ISO	Workpiece material	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Steel C45, 34CrMo4, etc.	AH725	50 – 200	0.01 – 0.05
	Stainless steel X10CrNiS18-9, etc.	AH725	50 – 200	0.01 – 0.05
	Titanium alloys Ti-6Al-4V, etc.	AH725	30 – 80	0.01 – 0.05

SectionProfile turning inserts with 35° nose angle

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	AH7025	50 – 180	0.05 – 0.3
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	AH7025	50 – 180	0.05 – 0.3
	Free cutting steels SUH22, SUH23, etc.	AH7025	50 – 180	0.05 – 0.3
	Stainless steels SUS304, X5CrNi18-9, etc.	AH7025	50 – 120	0.05 – 0.3
	Grey cast iron FC250, etc. 250, etc.	AH7025	50 – 180	0.05 – 0.3
	Ductile cast iron FCD450, etc. 450-10S, etc.	AH7025	50 – 120	0.05 – 0.3
	Titanium alloys Ti-6AI-4V, etc.	AH7025	20 – 80	0.05 – 0.3
	Superalloys Inconel718, etc.	AH7025	20 – 80	0.05 – 0.3

TungShortCut

DGS*S, DTR*S

ISO	Workpiece material	Hardness	Grade	Cutting speed Vc (m/min)
	Steel S45C, SCM435, etc. C45, 34CrMo4, etc.	< 300 HB	AH7025	50 – 180
	Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc.	< 200 HB	AH7025	50 – 120
	Gray cast iron FC250, etc. 250, etc.	–	AH7025	50 – 180
	Ductile cast irons FCD450, etc. 450-10S, etc.	–	AH7025	50 – 120
	Superalloys Inconel718, etc.	< HRC 40	AH7025	20 – 60
	Titanium alloys Ti-6Al-4V, etc.	< HRC 40	AH7025	20 – 80

STV*S

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	AH725	50 – 180	0.05 – 0.1
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	AH725	50 – 180	0.05 – 0.1
	Free cutting steels SUH22, SUH23, etc.	AH725	50 – 180	0.05 – 0.1
	Stainless steels SUS304, etc. X5CrNi18-9, etc.	AH725	50 – 120	0.05 – 0.1
	Grey cast iron FC250, etc. 250, etc.	AH725	50 – 180	0.05 – 0.1
	Ductile cast iron FCD450, etc. 450-10S, etc.	AH725	50 – 120	0.05 – 0.1
	Superalloys Inconel718, etc.	AH725	20 – 80	0.05 – 0.1
	Titanium alloys Ti-6AI-4V, etc.	AH725	20 – 80	0.05 – 0.1