Sarokmaró költséghatékony lapkákkal és kiváló vibrációcsökkentéssel
Gazdaságos, 3 vágóélű lapkák éles homlokszögekkel, mely által csökkennek a vágóerők és hatékonyabb a forgácstörés
A lapkák optimalizált oldaléle, valamint a maró eltérő fogosztása miatt kisebb a vibráció a megmunkálások során
Alkalmazhatóság és jellemzők
Alkalmazhatóság
Jellemzők
1. 3 vágóélű lapka
2.Nagyban csökkentett vágóerők
3. Kiváló falpontosság
• Nagy falpontosság a csavart vágóéleknek köszönhetően
Lapkák és minőségek
Lapkák
TO*T
- Maximális fogásmélység
- – TO*T04: 3,5 mm
- – TO*T06: 6 mm
- – TO*T10: 10 mm
– TO*T15: 15 mm - Gazdaságos, 3 vágóélű lapka alacsony vágóerőkkel
Fő minőségek
AH3135
- Nagy törésállóság
- Alkalmas acél és rozsdamentes acél megmunkálására általános paraméterekkel
AH3225
- Kiegyensúlyozottan kopás és törésálló
- Acélhoz és rozsdamentes acélhoz is alkalmas
AH8015
-
Kiegyensúlyozottan kopás és törésálló
-
Első választás hőálló ötvözetek általános paraméterekkel történő megmunkálására
Maró szerszámok
Kukoricamarók
TLA széria / C-EPA
Nagy fogásmélységű sarokmarásokhoz / TUNGCAP típus
Gyakorlati példák
Példa #1
Általános gyártás
Alkatrész: | Lemez |
Alapanyag: | SUS304 / X5CrNi18-9 |
Maró: | EPA06R020M20.0-03N (ø20 mm, z = 3) |
Lapka: | TOMT060304PDER-MJ |
Minőség: | AH3135 |
Megmunkálási paraméterek: | Vc = 125 (m/min) fz = 0.083 (mm/t) Vf = 600 (mm/min) ap = 1.5 (mm) ae = 9 (mm) Alkalmazás: síkmarás Hűtés: levegő Szerszámgép: BT40 |
Példa #2
Általános gyártás
Alkatrész: | Gépalkatrész |
Alapanyag: | S45C / C45 |
Maró: | EPA10R032M32.0-03N (ø32 mm, z = 3) |
Lapka: | TOMT100404PDER-MJ |
Minőség: | AH3135 |
Megmunkálási paraméterek: | Vc = 150 (m/min) fz = 0.19 (mm/t) Vf = 836 (mm/min) ap = 1 (mm) ae = 5 (mm) Alkalmazás: sarokmarás Hűtés: folyadék (külső hűtés) Szerszámgép: megmunkáló központ |
Példa #3
Általános gyártás
Alkatrész: | Alap |
Alapanyag: | S50C / C50 |
Maró: | EPA10R032M32.0-03N (ø32 mm, z = 3) |
Lapka: | TOMT100404PDER-MJ |
Minőség: | AH3135 |
Megmunkálási paraméterek: | Vc = 130 (m/min) fz = 0.1 (mm/t) Vf = 390 (mm/min) ap = 1.5 (mm) ae = 25 (mm) Alkalmazás: sarokmarás Hűtés: külső levegő Szerszámgép: Vertikális M/C |
Process: | , |
Machine: |
Szabványos megmunkálási paraméterek
EPA04
ISO | Workpiece materials | Hardness | Grades | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|
Low carbon steel SS400, S15C , etc. E275A, C15E4, etc. |
– 200 HB | AH3225 | 100 – 250 | 0.05 – 0.12 | ||
Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc. |
– 300 HB | AH3225 | 100 – 230 | 0.05 – 0.12 | ||
Prehardened steel NAK80, PX5, etc. |
30 – 40 HRC | AH3225 | 100 – 180 | 0.05 – 0.1 | ||
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– | AH3225 | 90 – 200 | 0.05 – 0.1 | ||
Grey cast iron FC250, etc. 2 50, etc., GG25, etc. |
150 – 250 HB | AH120 | 100 – 300 | 0.05 – 0.12 | ||
Ductile cast iron FCD450, etc. 450-10S, etc., GGG45, etc. |
150 – 250 HB | AH120 | 100 – 200 | 0.05 – 0.12 | ||
Titanium alloys Ti-6AI-4V, etc. |
– | AH3225 | 20 – 60 | 0.04 – 0.07 | ||
Heat-resistant alloys Inconel 718, etc. |
– | AH8015 | 20 – 40 | 0.04 – 0.07 | ||
Hardened steel | SKD61, etc. X40CrMoV5-1, etc. |
40 – 50 HRC | AH8015 | 50 – 150 | 0.04 – 0.07 | |
SKD11, etc. X153CrMoV12, etc. |
50 – 60 HRC | AH8015 | 40 – 70 | 0.04 – 0.07 |
- Remove excessive chip accumulation with an air blast.
- For an operation when the depth of cut varies (ex.casting skin) or machining of workpiece materials with interrupted surface, the feed per tooth (fz) should be set to the lower recommended value shown in the above table.
- Cutting conditions may be limited depending on machine power, workpiece rigidity, and spindle output. When the cutting width, depth, or overhang length is large, set Vc and fz to the lower recommended values and check the machine power and vibration.
T/E/HPA06, T/E/HPA10, T/EPA15
ISO | Workpiece materials | Hardness | Priority | Chipbreakers | Grades | T/E/HPA06 | T/E/HPA10 | T/EPA15 | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Cutting speedVc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|||||||
MJ/AJ | NMJ | |||||||||||
Low carbon steel SS400, S15C , etc. E275A, C15E4, etc. |
– 200 HB | First choice | MJ/NMJ | AH3225 | 100 – 220 | 0.05 – 0.15 | 100 – 250 | 0.08 – 0.2 | 100 – 300 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 250 | 0.08 – 0.1 | 100 – 300 | 0.08 – 0.12 | 100 – 300 | 0.08 – 0.15 | 0.08 – 0.15 | |||
Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc. |
– 300 HB | First choice | MJ/NMJ | AH3225 | 100 – 170 | 0.05 – 0.12 | 100 – 250 | 0.06 – 0.22 | 100 – 250 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 250 | 0.05 – 0.1 | 100 – 300 | 0.05 – 0.12 | 100 – 300 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Prehardened steel and tool steel NAK80, PX5, SKD61, etc. X40CrMoV5-1, etc. |
30 – 40 HRC | First choice | MJ/NMJ | AH3225 | 100 – 120 | 0.05 – 0.12 | 100 – 200 | 0.06 – 0.22 | 100 – 200 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 250 | 0.05 – 0.1 | 100 – 300 | 0.05 – 0.12 | 100 – 300 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– | First choice | MJ/NMJ | AH3135 | 80 – 150 | 0.05 – 0.15 | 80 – 200 | 0.08 – 0.2 | 90 – 200 | 0.08 – 0.2 | 0.08 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 90 – 200 | 0.05 – 0.1 | 90 – 250 | 0.05 – 0.12 | 90 – 250 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Grey cast iron FC250, etc. 250, etc. GG25, etc. |
150 – 250 HB | First choice | MJ/NMJ | AH120 | 100 – 200 | 0.05 – 0.15 | 100 – 250 | 0.05 – 0.15 | 140 – 250 | 0.08 – 0.25 | 0.08 – 0.15 | |
Wear resistance | MJ | T1215 | 150 – 250 | 0.05 – 0.12 | 150 – 300 | 0.08 – 0.2 | 200 – 300 | 0.08 – 0.18 | – | |||
Ductile cast iron FCD450, etc. 450-10S, etc. GGG45, etc. |
150 – 250 HB | First choice | MJ/NMJ | AH120 | 80 – 150 | 0.05 – 0.15 | 80 – 200 | 0.08 – 0.2 | 110 – 200 | 0.08 – 0.25 | 0.08 – 0.15 | |
Wear resistance | MJ | T1215 | 100 – 200 | 0.05 – 0.12 | 130 – 250 | 0.05 – 0.15 | 150 – 250 | 0.08 – 0.18 | – | |||
Aluminium Si < 13% |
– | First choice | AJ | KS05F | 300 – 900 | 0.08 – 0.22 | 300 – 1000 | 0.08 – 0.22 | 300 – 1000 | 0.08 – 0.22 | – | |
Aluminium Si ≥ 13% |
– | First choice | AJ | KS05F | 100 – 200 | 0.08 – 0.22 | 100 – 200 | 0.08 – 0.22 | 100 – 200 | 0.08 – 0.22 | – | |
Titanium alloys Ti-6Al-4V, etc. |
– | First choice | MJ/NMJ | AH3135 | 20 – 50 | 0.05 – 0.1 | 20 – 60 | 0.05 – 0.1 | 20 – 60 | 0.08 – 0.15 | 0.08 – 0.15 | |
Heat-resistant alloys Inconel 718, etc. |
– | First choice | MJ/NMJ | AH120 | 20 – 35 | 0.03 – 0.08 | 20 – 40 | 0.05 – 0.13 | 20 – 40 | 0.07 – 0.15 | 0.07 – 0.15 |
- When you use the NMJ chipbreaker, please set up the feed less than 0.15 mm/t.
- Remove excessive chip accumulation with an air blast.
- For an operation when the depth of cut varies (ex.casting skin) or machining of workpiece materials with interrupted surface, the feed per tooth (fz) should be set to the lower recommended value shown in the above table.
- Cutting conditions may be limited depending on machine power, workpiece rigidity, and spindle output. When the cutting width, depth, or overhang length is large, set Vc and fz to the lower recommended values and check the machine power and vibration.
TLA (Roughing type)
ISO | Workpiece materials | Hardness | Priority | Chipbreakers | Grades | TLA10 | TLA15 | |||
---|---|---|---|---|---|---|---|---|---|---|
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|||||||
MJ/AJ | NMJ | |||||||||
Low carbon steel SS400, S15C , etc. E275A, C15E4, etc. |
– 200 HB | First choice | MJ/NMJ | AH3225 | 100 – 250 | 0.08 – 0.2 | 100 – 300 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 300 | 0.08 – 0.12 | 100 – 300 | 0.08 – 0.15 | 0.08 – 0.15 | |||
Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc. |
– 300 HB | First choice | MJ/NMJ | AH3225 | 100 – 250 | 0.06 – 0.22 | 100 – 250 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 300 | 0.05 – 0.12 | 100 – 300 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Prehardened steel and tool steel NAK80, PX5, SKD61, etc. X40CrMoV5-1, etc. |
30 – 40 HRC | First choice | MJ/NMJ | AH3225 | 100 – 200 | 0.06 – 0.22 | 100 – 200 | 0.06 – 0.22 | 0.06 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 100 – 300 | 0.05 – 0.12 | 100 – 300 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– | First choice | MJ/NMJ | AH3135 | 80 – 200 | 0.08 – 0.2 | 90 – 200 | 0.08 – 0.2 | 0.08 – 0.15 | |
Wear resistance | MJ/NMJ | T3225 | 90 – 250 | 0.05 – 0.12 | 90 – 250 | 0.05 – 0.15 | 0.05 – 0.15 | |||
Grey cast iron FC250, etc. 250, etc. GG25, etc. |
150 – 250 HB | First choice | MJ/NMJ | AH120 | 100 – 250 | 0.05 – 0.15 | 140 – 250 | 0.08 – 0.25 | 0.08 – 0.15 | |
Wear resistance | MJ | T1215 | 150 – 300 | 0.08 – 0.2 | 200 – 300 | 0.08 – 0.18 | – | |||
Ductile cast iron FCD450, etc. 450-10S, etc. GGG45, etc. |
150 – 250 HB | First choice | MJ/NMJ | AH120 | 80 – 200 | 0.08 – 0.2 | 110 – 200 | 0.08 – 0.25 | 0.08 – 0.15 | |
Wear resistance | MJ | T1215 | 130 – 250 | 0.05 – 0.15 | 150 – 250 | 0.08 – 0.18 | – | |||
Aluminium Si < 13% |
40 – 50 HRC | First choice | AJ | KS05F | 300 – 1000 | 0.08 – 0.22 | 300 – 1000 | 0.08 – 0.22 | – | |
Aluminium Si ≥ 13% |
50 – 60 HRC | First choice | AJ | KS05F | 100 – 200 | 0.08 – 0.22 | 100 – 200 | 0.08 – 0.22 | – | |
Titanium alloys Ti-6Al-4V, etc. |
– | First choice | MJ/NMJ | AH3135 | 20 – 60 | 0.05 – 0.1 | 20 – 60 | 0.08 – 0.15 | 0.08 – 0.15 | |
Heat-resistant alloys Inconel 718, etc. |
– | First choice | MJ/NMJ | AH120 | 20 – 40 | 0.05 – 0.13 | 20 – 40 | 0.07 – 0.15 | 0.07 – 0.15 |
- When using NMJ chipbreaker, please set up the feed not to exceed 0.15 mm/t.
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