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MillQuadFeed

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product_Milling_MillQuadFeed

A new generation of high-feed milling cutter with versatility and long life

The unique insert design allows for changing entry angles.
The optimal depth of cut (D.O.C.) can be selected when machining various work materials.

Applications & Features

Applications

High feedFace millingRampingPlungingHole enlarging

Features

1. 2 types of inserts can fit one cutter body providing two different entry angles

2. Close-pitch design for high efficiency

3. Superior chatter stability

Inserts & Grades

Inserts

SWMT09/15**ZER

  • Max. depth of cut
    – SWMT09**ZER: 1.5 mm
    – SWMT15**ZER: 2.5 mm
  • Insert with larger cutting edge angle on the cutter body

SWMT09/15**UER

  • Max. depth of cut
    – SWMT09**UER: 1 mm
    – SWMT15**UER: 2 mm
  • Insert with smaller cutting edge angle on the cutter body
  • Chip thinning effect ideal for machining stainless steel and other difficult-to-cut materials
  • Minimizes chatter in long overhang

SWMW**ZSR/USR

    • Max. depth of cut
      – SWMW0904ZSR: 1.5 mm
      – SWMW0904USR: 1 mm
      – SWMW1506USR: 2 mm

 

Main Grades

AH8015

 

  • Good balance between wear and fracture resistance
  • First choice for machining heat-resistant alloy under general cutting conditions

AH3225

  • Good balance between wear and fracture resistance
  • Suitable for steel and stainless steel

AH120

  • Good balance between wear and fracture resistance
  • Suitable for machining steel, stainless steel, and cast iron under general cutting conditions

Cutter bodies

Modular type

HXSW09 (ø22 – ø32 mm)

Modular head (TungFlex) for radius or high-feed milling

Bore type

TXSW09/15 (ø40 – ø160 mm)

Bore type for radius or high-feed milling

Shank type

EXSW09 (ø25 – ø32 mm)

Shank type for high-feed milling

Practical examples

Example #1

Aerospace Industry

Part: Rod end bearing part
Material: 17-4PH (PH stainless steel, 38HRC)
Cutter: EXSW09M032C32.0R04 (ø32, z=4)
Insert: SWMT0904UER-MM
Grade: AH3135
Cutting conditions: Vc = 200 (m/min)
fz = 0.75 (mm/t)
ap = 0.6 (mm)
ae = 13 (mm)
Application: Face milling
Coolant: Wet
Machine: Multi task machine
Example #2

General Engineering

Part: Magnetic chuck
Material: SS400 / E275A
Cutter: EXSW09M025C25.0R03 (ø25, z=3)
Insert: SWMT0904UER-MM
Grade: AH3135
Cutting conditions: Vc = 274 (m/min)
fz = 0.83 (mm/t)
ap = 0.7 (mm)
ae = 25 (mm)
Application: Grooving
Coolant: Wet
Machine: Horizontal M/C, BT50
Example #3

General Engineering

Part: Chamber
Material: SUS304 / X5CrNi18-9
Cutter: TXSW15J160B50.8R08 (ø160, z=8)
Insert: SWMT1506ZER-MM
Grade: AH3135
Cutting conditions: Vc = 150 (m/min)
fz = 1 (mm/t)
ap = 1 (mm)
ae = 130 (mm)
Application: Face milling
Coolant: Dry
Machine: Horizontal M/C, BT50, 22kW

Standard cutting conditions

09 type
ISO Workpiece material Hardness Priority Insert type Grade Chipbreaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Carbon steel
S45C, S55C, etc.
C45, C55, etc.		 – 300HB First choice ZER AH3225 MM 100 – 300 0.5 – 1.5
Fracture resistance ZSR AH3225 Flat top 100 – 300 0.5 – 1.5
Wear resistance UER AH3225 MM 100 – 300 0.5 – 1.5
Alloy steel
SCM440, etc.
42CrMo4, etc.		 – 300HB First choice ZER AH3225 MM 100 – 200 0.5 – 1.5
Fracture resistance ZSR AH3225 Flat top 100 – 200 0.5 – 1.5
Wear resistance UER AH3225 MM 100 – 200 0.5 – 1.5
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC First choice ZER AH3225 MM 100 – 200 0.5 – 1.2
Fracture resistance ZSR AH3225 Flat top 100 – 200 0.5 – 1.2
Wear resistance USR AH3225 Flat top 100 – 200 0.5 – 1.2
Austenitic stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200HB First choice UER AH3135 MM 100 – 150 0.5 – 1.2
Fracture resistance UER AH130 MM 100 – 150 0.5 – 1.2
Low cutting force ZER AH3135 MM 100 – 150 0.5 – 1.2
Precipitation hardening stainless steel
SUS630, etc.
X20CrNiCuNb-16-4, etc.		 28HRC –
(H1150)		 First choice UER AH3135 MM 80 – 150 0.3 – 1.2
Fracture resistance UER AH130 MM 80 – 150 0.3 – 1.2
Low cutting force ZER AH3135 MM 80 – 150 0.3 – 1.2
40HRC –
(H900)		 First choice UER AH3135 MM 80 – 120 0.3 – 0.8
Fracture resistance UER AH130 MM 80 – 120 0.3 – 0.8
Low cutting force ZER AH3135 MM 80 – 120 0.3 – 0.8
Gray cast iron
FC250, FC300, etc., 250, 300, etc.		 150 – 250HB First choice ZSR AH8015 Flat top 100 – 300 0.5 – 2
Fracture resistance ZSR AH3225 Flat top 100 – 300 0.5 – 2
Ductile cast iron
FCD600, etc., 600-3, etc.		 150 – 250HB First choice ZSR AH8015 Flat top 80 – 200 0.5 – 2
Fracture resistance ZSR AH3225 Flat top 80 – 200 0.5 – 2
Titanium alloys
Ti-6Al-4V, etc.		 – 40HRC First choice UER AH130 MM 30 – 60 0.3 – 0.7
Wear resistance UER AH8015 MM 30 – 60 0.3 – 0.7
Low cutting force ZER AH130 MM 30 – 60 0.3 – 0.7
Heat-resistant alloys
Inconel, Hastelloy, etc.		 – 40HRC First choice UER AH8015 MM 20 – 50 0.1 – 0.3
Fracture resistance USR AH8015 Flat top 20 – 50 0.1 – 0.3
Low cutting force ZER AH8015 MM 20 – 50 0.1 – 0.3
Hardened steel SKD61, etc.
X40CrMoV5-1, etc.		 40 – 50HRC First choice USR AH8015 Flat top 80 – 130 0.1 – 0.3
Fracture resistance USR AH3225 Flat top 80 – 130 0.1 – 0.3
Low cutting force ZSR AH8015 Flat top 80 – 130 0.1 – 0.3
SKD11, etc.
X153CrMoV12, etc.		 50 – 60HRC First choice USR AH8015 Flat top 50 – 70 0.05 – 0.2
15 type
ISO Workpiece material Hardness Priority Insert type Grade Chipbreaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Carbon steel
S45C, S55C, etc.
C45, C55, etc.		 – 300HB First choice ZER AH3135 MM 100 – 300 0.5 – 1.5
Wear resistance ZER AH120 MM 100 – 300 0.5 – 1.5
Fracture resistance USR AH3225 Flat top 100 – 300 0.5 – 2
Alloy steel
SCM440, etc.
42CrMo4, etc.		 – 300HB First choice ZER AH3135 MM 100 – 200 0.5 – 1.5
Wear resistance ZER AH120 MM 100 – 200 0.5 – 1.5
Fracture resistance USR AH3225 Flat top 100 – 200 0.5 – 2
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC First choice ZER AH3135 MM 100 – 200 0.5 – 1.2
Wear resistance ZER AH120 MM 100 – 200 0.5 – 1.2
Fracture resistance USR AH3225 Flat top 100 – 200 0.5 – 1.5
Austenitic stainless steel
SUS304, etc., X5CrNi18-9, etc.		 – 200HB First choice UER AH3135 MM 100 – 150 0.5 – 1.2
Low cutting force ZER AH3135 MM 100 – 150 0.5 – 1.2
Precipitation hardening stainless steel
SUS630, etc.
X20CrNiCuNb-16-4, etc.		 28HRC –
(H1150)		 First choice UER AH3135 MM 80 – 150 0.3 – 1.2
Low cutting force ZER AH3135 MM 80 – 150 0.3 – 1.2
40HRC –
(H900)		 First choice UER AH3135 MM 80 – 120 0.3 – 0.8
Low cutting force ZER AH3135 MM 80 – 120 0.3 – 0.8
Gray cast iron
FC250, FC300, etc.
250, 300, etc.		 150 – 250HB First choice ZER AH120 MT 100 – 300 0.5 – 2
Fracture resistance USR AH3225 Flat top 100 – 300 0.5 – 2
Low cutting force ZER AH120 MM 100 – 300 0.5 – 1.5
Ductile cast iron
FCD600, etc.
600-3, etc.		 150 – 250HB First choice ZER AH120 MT 80 – 200 0.5 – 2
Fracture resistance USR AH3225 Flat top 80 – 200 0.5 – 2
Low cutting force ZER AH120 MM 80 – 200 0.5 – 1.5
Titanium alloys
Ti-6Al-4V, etc.		 – 40HRC First choice UER AH3135 MM 30 – 60 0.3 – 0.7
Low cutting force ZER AH3135 MM 30 – 60 0.3 – 0.7
Fracture resistance USR AH3225 Flat top 30 – 60 0.3 – 0.7
Heat-resistant alloys
Inconel, Hastelloy, etc.		 – 40HRC First choice UER AH3135 MM 20 – 50 0.1 – 0.3
Wear resistance ZER AH120 MM 20 – 50 0.1 – 0.3
Hardened steel SKD61, etc.
X40CrMoV5-1, etc.		 40 – 50HRC First choice USR AH3225 Flat top 80 – 130 0.1 – 0.3
Wear resistance ZER AH120 MM 20 – 50 0.1 – 0.3
SKD11, etc.
X153CrMoV12, etc.		 50 – 60HRC First choice USR AH8015 Flat top 50 – 70 0.05 – 0.2

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