MillQuadFeed

A new generation of high-feed milling cutter with versatility and long life

The unique insert design allows for changing entry angles.
The optimal depth of cut (D.O.C.) can be selected when machining various work materials.

Applications & Features

Inserts & Grades

Cutter bodies

Practical examples

Standard cutting conditions

09 type

Workpiece material		Hardness	Priority	Insert type	Grade	Chipbreaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
Carbon steel S45C, S55C, etc. C45, C55, etc.		– 300HB	First choice	ZER	AH3225	MM	100 – 300	0.5 – 1.5
			Fracture resistance	ZSR	AH3225	Flat top	100 – 300	0.5 – 1.5
			Wear resistance	UER	AH3225	MM	100 – 300	0.5 – 1.5
Alloy steel SCM440, etc. 42CrMo4, etc.		– 300HB	First choice	ZER	AH3225	MM	100 – 200	0.5 – 1.5
			Fracture resistance	ZSR	AH3225	Flat top	100 – 200	0.5 – 1.5
			Wear resistance	UER	AH3225	MM	100 – 200	0.5 – 1.5
Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	First choice	ZER	AH3225	MM	100 – 200	0.5 – 1.2
			Fracture resistance	ZSR	AH3225	Flat top	100 – 200	0.5 – 1.2
			Wear resistance	USR	AH3225	Flat top	100 – 200	0.5 – 1.2
Austenitic stainless steel SUS304, etc. X5CrNi18-9, etc.		– 200HB	First choice	UER	AH3135	MM	100 – 150	0.5 – 1.2
			Fracture resistance	UER	AH130	MM	100 – 150	0.5 – 1.2
			Low cutting force	ZER	AH3135	MM	100 – 150	0.5 – 1.2
Precipitation hardening stainless steel SUS630, etc. X20CrNiCuNb-16-4, etc.		28HRC – (H1150)	First choice	UER	AH3135	MM	80 – 150	0.3 – 1.2
			Fracture resistance	UER	AH130	MM	80 – 150	0.3 – 1.2
			Low cutting force	ZER	AH3135	MM	80 – 150	0.3 – 1.2
		40HRC – (H900)	First choice	UER	AH3135	MM	80 – 120	0.3 – 0.8
			Fracture resistance	UER	AH130	MM	80 – 120	0.3 – 0.8
			Low cutting force	ZER	AH3135	MM	80 – 120	0.3 – 0.8
Gray cast iron FC250, FC300, etc., 250, 300, etc.		150 – 250HB	First choice	ZSR	AH8015	Flat top	100 – 300	0.5 – 2
Gray cast iron FC250, FC300, etc., 250, 300, etc.		150 – 250HB	Fracture resistance	ZSR	AH3225	Flat top	100 – 300	0.5 – 2
Ductile cast iron FCD600, etc., 600-3, etc.		150 – 250HB	First choice	ZSR	AH8015	Flat top	80 – 200	0.5 – 2
Ductile cast iron FCD600, etc., 600-3, etc.		150 – 250HB	Fracture resistance	ZSR	AH3225	Flat top	80 – 200	0.5 – 2
Titanium alloys Ti-6Al-4V, etc.		– 40HRC	First choice	UER	AH130	MM	30 – 60	0.3 – 0.7
			Wear resistance	UER	AH8015	MM	30 – 60	0.3 – 0.7
			Low cutting force	ZER	AH130	MM	30 – 60	0.3 – 0.7
Heat-resistant alloys Inconel, Hastelloy, etc.		– 40HRC	First choice	UER	AH8015	MM	20 – 50	0.1 – 0.3
			Fracture resistance	USR	AH8015	Flat top	20 – 50	0.1 – 0.3
			Low cutting force	ZER	AH8015	MM	20 – 50	0.1 – 0.3
Hardened steel	SKD61, etc. X40CrMoV5-1, etc.	40 – 50HRC	First choice	USR	AH8015	Flat top	80 – 130	0.1 – 0.3
			Fracture resistance	USR	AH3225	Flat top	80 – 130	0.1 – 0.3
			Low cutting force	ZSR	AH8015	Flat top	80 – 130	0.1 – 0.3
	SKD11, etc. X153CrMoV12, etc.	50 – 60HRC	First choice	USR	AH8015	Flat top	50 – 70	0.05 – 0.2

15 type

Workpiece material		Hardness	Priority	Insert type	Grade	Chipbreaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
Carbon steel S45C, S55C, etc. C45, C55, etc.		– 300HB	First choice	ZER	AH3135	MM	100 – 300	0.5 – 1.5
			Wear resistance	ZER	AH120	MM	100 – 300	0.5 – 1.5
			Fracture resistance	USR	AH3225	Flat top	100 – 300	0.5 – 2
Alloy steel SCM440, etc. 42CrMo4, etc.		– 300HB	First choice	ZER	AH3135	MM	100 – 200	0.5 – 1.5
			Wear resistance	ZER	AH120	MM	100 – 200	0.5 – 1.5
			Fracture resistance	USR	AH3225	Flat top	100 – 200	0.5 – 2
Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	First choice	ZER	AH3135	MM	100 – 200	0.5 – 1.2
			Wear resistance	ZER	AH120	MM	100 – 200	0.5 – 1.2
			Fracture resistance	USR	AH3225	Flat top	100 – 200	0.5 – 1.5
Austenitic stainless steel SUS304, etc., X5CrNi18-9, etc.		– 200HB	First choice	UER	AH3135	MM	100 – 150	0.5 – 1.2
Austenitic stainless steel SUS304, etc., X5CrNi18-9, etc.		– 200HB	Low cutting force	ZER	AH3135	MM	100 – 150	0.5 – 1.2
Precipitation hardening stainless steel SUS630, etc. X20CrNiCuNb-16-4, etc.		28HRC – (H1150)	First choice	UER	AH3135	MM	80 – 150	0.3 – 1.2
		28HRC – (H1150)	Low cutting force	ZER	AH3135	MM	80 – 150	0.3 – 1.2
		40HRC – (H900)	First choice	UER	AH3135	MM	80 – 120	0.3 – 0.8
		40HRC – (H900)	Low cutting force	ZER	AH3135	MM	80 – 120	0.3 – 0.8
Gray cast iron FC250, FC300, etc. 250, 300, etc.		150 – 250HB	First choice	ZER	AH120	MT	100 – 300	0.5 – 2
			Fracture resistance	USR	AH3225	Flat top	100 – 300	0.5 – 2
			Low cutting force	ZER	AH120	MM	100 – 300	0.5 – 1.5
Ductile cast iron FCD600, etc. 600-3, etc.		150 – 250HB	First choice	ZER	AH120	MT	80 – 200	0.5 – 2
			Fracture resistance	USR	AH3225	Flat top	80 – 200	0.5 – 2
			Low cutting force	ZER	AH120	MM	80 – 200	0.5 – 1.5
Titanium alloys Ti-6Al-4V, etc.		– 40HRC	First choice	UER	AH3135	MM	30 – 60	0.3 – 0.7
			Low cutting force	ZER	AH3135	MM	30 – 60	0.3 – 0.7
			Fracture resistance	USR	AH3225	Flat top	30 – 60	0.3 – 0.7
Heat-resistant alloys Inconel, Hastelloy, etc.		– 40HRC	First choice	UER	AH3135	MM	20 – 50	0.1 – 0.3
Heat-resistant alloys Inconel, Hastelloy, etc.		– 40HRC	Wear resistance	ZER	AH120	MM	20 – 50	0.1 – 0.3
Hardened steel	SKD61, etc. X40CrMoV5-1, etc.	40 – 50HRC	First choice	USR	AH3225	Flat top	80 – 130	0.1 – 0.3
	SKD61, etc. X40CrMoV5-1, etc.	40 – 50HRC	Wear resistance	ZER	AH120	MM	20 – 50	0.1 – 0.3
	SKD11, etc. X153CrMoV12, etc.	50 – 60HRC	First choice	USR	AH8015	Flat top	50 – 70	0.05 – 0.2

For more information about this product, visit our online e-catalog or download the product report:

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Main product report_No. 502-G

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Main product report_No. 502-US

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Part:	Rod end bearing part
Material:	17-4PH (PH stainless steel, 38HRC)
Cutter:	EXSW09M032C32.0R04 (ø32, z=4)
Insert:	SWMT0904UER-MM
Grade:	AH3135
Cutting conditions:	Vc = 200 (m/min) fz = 0.75 (mm/t) ap = 0.6 (mm) ae = 13 (mm) Application: Face milling Coolant: Wet Machine: Multi task machine

Part:	Magnetic chuck
Material:	SS400 / E275A
Cutter:	EXSW09M025C25.0R03 (ø25, z=3)
Insert:	SWMT0904UER-MM
Grade:	AH3135
Cutting conditions:	Vc = 274 (m/min) fz = 0.83 (mm/t) ap = 0.7 (mm) ae = 25 (mm) Application: Grooving Coolant: Wet Machine: Horizontal M/C, BT50

Part:	Chamber
Material:	SUS304 / X5CrNi18-9
Cutter:	TXSW15J160B50.8R08 (ø160, z=8)
Insert:	SWMT1506ZER-MM
Grade:	AH3135
Cutting conditions:	Vc = 150 (m/min) fz = 1 (mm/t) ap = 1 (mm) ae = 130 (mm) Application: Face milling Coolant: Dry Machine: Horizontal M/C, BT50, 22kW

MillQuadFeed

A new generation of high-feed milling cutter with versatility and long life

Applications & Features

Applications

Features

1. 2 types of inserts can fit one cutter body providing two different entry angles

2. Close-pitch design for high efficiency

3. Superior chatter stability

Inserts & Grades

Inserts

SWMT09/15**ZER

SWMT09/15**UER

SWMW**ZSR/USR

Main Grades

AH8015

AH3225

AH120

Cutter bodies

Modular type

HXSW09 (ø22 – ø32 mm)

Bore type

TXSW09/15 (ø40 – ø160 mm)

Shank type

EXSW09 (ø25 – ø32 mm)

Practical examples

Example #1

Aerospace Industry

Example #2

General Engineering

Example #3

General Engineering

Standard cutting conditions

09 type

15 type

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Tungaloy Expands MillQuadFeed with New Grades and Cutter Bodies to Further Enhance High Feed Milling Capability

New Lineup Enhances Tungaloy’s High Feed Milling Capability in Difficult Materials

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