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TungCap Cost Saving Simulator

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TungCap Cost Saving Simulator

TungCap quick change tooling system is a great cost saver for CNC lathe and multi task machine operations, which allows streamlined tool change processes and maximum machine utilization.
This simulator allows you to have an insight on how much man-hours and costs TungCap tooling system can save, as well as productivity you can improve.
Simply enter your current data in the cells below, the simulator will automatically calculate the man-hours, costs, and productivity you can improve annually with TungCap.

Tool change operations by TungCap tooling

Data for routine insert change

Currency
Time (in seconds) required to change one insert per conventional toolholder
The number of toolholder(s) in the machine, for which insert is changed
Total number of inserts changed per day per machine
Total time (in minutes) required for the completion of tool offsetting (including program compensation and test cuts) after changing the insert

Data when changing conventional toolholder setups, if any (i.e. a complete tool setup change for machining new parts)

Time required (in seconds) for setup change (for conventional toolholder)
The number of toolholders to be changed in the machine
The number of setup changes per day per machine
Total time (in minutes) required for the completion of tool offsetting (including programming, touch-offs, and test cuts) after changing the tool setup

Data for operating time and costs of your business

The number of total operating days per year
The number of machines involved in the project
Labor cost per hour incurred to produce one part
Average machining time (in seconds) per part
Average cost per part

Times required for changing TungCap toolholders

It needs to be mentioned that these constants are used for calculations.
Total insert changeover time (in seconds) (for removal/installation of toolholder + insert changeover) per TungCap toolholder 60seconds per toolholder
Total time required for tool setup change per TungCap toolholder 30seconds per toolholder
Tool offsetting time required after insert changeover 0seconds per toolholder Presetting is done outside the machine.
Tool offsetting time required after tool setup change 0minutes per machine Test cuts are not necessary when using TungCap

TungCap tooling will be saving …

Labor costs

 38,333.333USD per year

Machining time (in hours)

 1,533.333hours per year

(of which hours saved from insert changes+offsetting)

 1,000hours

(of which hours save from tool setup change)

 533.333hours

Cost saved for test cut workpieces

 1,760USD per year

Total value of additional parts produced annually for the time saved

 36,800USD per year

(Total number of additional parts produced annually for the time saved)

 46,000units per year

Total costs saved by TungCap tooling

 76,893.333USD per year

Tool change operations by TungCap tooling

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