Cermet grades for steel finishing turning
Cermet grades with remarkable stable tool life due to incredible fracture resistance
Applications & Features
Applications
Features
1. Special Surface Technology
Consists of incredible fracture and wear resistance for exceptionally stable machining!
2. Application range
Gradi
NS9530
- High fracture resistance
- Suitable for finishing to medium cutting of steel
GT9530
- High wear resistance
- Excellent surface quality in finishing
AT9530
- High wear resistance
- First choice for machining alloy steel
Practical examples
Example #1
General Engineering
Part: | Rotor parts |
Material: | Sintered material |
Insert: | VNMG160402-TSF |
Grade: | AT9530 |
Cutting conditions: | Vc = 220 (m/min) f = 0.07 (mm/rev) ap = 0.5 (mm) Application: Face turning (Continuous cutting) Coolant: Wet |
Example #2
Automotive Industry
Part: | Automotive parts |
Material: | SPCH |
Insert: | DNMG150408-TSF |
Grade: | GT9530 |
Cutting conditions: | Vc = 225 (m/min) f = 0.25 (mm/rev) ap = 0.3 (mm) Application: Face turning (Continuous cutting) Coolant: Wet |
Example #3
Automotive Industry
Part: | Automotive parts |
Material: | SCM415 |
Insert: | TPMT110304-PS |
Grade: | NS9530 |
Cutting conditions: | Vc = 125 (m/min) f = 0.15 (mm/rev) ap = 1.0 (mm) Application: Internal turning (Continuous cutting) Coolant: Wet |
Standard cutting conditions
NEGATIVE TYPE INSERTS
Basic chipbreaker
Application | Chipbreaker | Grades | Cutting speedVc (m/min) | Depth of cut ap (mm) |
Feed f(mm/rev) |
||
---|---|---|---|---|---|---|---|
Low carbon steels Alloy steels 180HB |
Medium carbon steels Alloy steels 240HB |
High carbon steels Alloy steels 300HB |
|||||
Precision finishing | TF | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 0.5 | 0.03 – 0.15 |
Finishing | TSF | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 1.5 | 0.08 – 0.4 |
AT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Finishing to medium cutting |
TS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.5 | 0.1 – 0.3 |
AT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 |
Complementary chipbreakers
Application | Chipbreaker | Grades | Cutting speedVc (m/min) | Depth of cut ap (mm) |
Feed f(mm/rev) |
||
---|---|---|---|---|---|---|---|
Low carbon steels Alloy steels 180HB |
Medium carbon steels Alloy steels 240HB |
High carbon steels Alloy steels 300HB |
|||||
Precision finishing | 01 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 0.4 | 0.03 – 0.15 |
A – D | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 4.0 | 0.1 – 0.4 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 1.5 | 0.03 – 0.2 | |
Finishing | ZF | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 1.5 | 0.07 – 0.2 |
AT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
11 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 1.5 | 0.07 – 0.2 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
NS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 1.5 | 0.07 – 0.25 | |
AFW | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 1.5 | 0.2 – 0.4 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
High feed, small depth of cut |
AS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.2 – 0.6 |
ASW | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.3 – 0.6 | |
Boring (Double sided chipbreaker) |
CB | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 2.5 | 0.1 – 0.25 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Finishing to medium cutting |
TQ | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.15 – 0.3 |
AT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
ZM | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.7 – 2.0 | 0.15 – 0.4 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
NM | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.15 – 0.4 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Medium cutting | All-round | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 3.0 | 0.2 – 0.4 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Parallel | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 4.0 | 0.2 – 0.4 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
S | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 4.0 | 0.2 – 0.4 | |
P | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 4.0 | 0.2 – 0.5 |
POSITIVE TYPE INSERTS
Basic chipbreakers
Application | Chipbreaker | Grades | Cutting speed Vc (m/min) |
Depth of cut ap (mm) |
Feed f(mm/rev) |
||
---|---|---|---|---|---|---|---|
Low carbon steels Alloy steels 180HB |
Medium carbon steels Alloy steels 240HB |
High carbon steels Alloy steels 300HB |
|||||
Finishing | PSF | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 0.5 | 0.05 – 0.3 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Finishing to light cutting |
PSS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.1 – 0.3 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Finishing to medium cutting |
PS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.5 | 0.1 – 0.3 |
AT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Medium cutting | PM | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 3.0 | 0.15 – 0.3 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 |
Complementary chipbreakers
Application | Chipbreaker | Grades | Cutting speed Vc (m/min) |
Depth of cut ap (mm) |
Feed f(mm/rev) |
||
---|---|---|---|---|---|---|---|
Low carbon steels Alloy steels 180HB |
Medium carbon steels Alloy steels 240HB |
High carbon steels Alloy steels 300HB |
|||||
Precision finishing |
01 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.05 – 0.5 | 0.03 – 0.15 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
Finishing | PF | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 0.5 | 0.05 – 0.25 |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W08 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 1.0 | 0.03 – 0.15 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W10 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.03 – 0.2 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W11 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.03 – 0.2 | |
W13 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.03 – 0.2 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W15 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.03 – 0.2 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
W20 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.03 – 0.2 | |
GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | ||||
with hand | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 2.0 | 0.03 – 0.2 | |
Finishing to medium cutting |
ZF | GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | 0.3 – 1.5 | 0.05 – 0.25 |
ZM | GT9530 | 150 – 300 | 80 – 250 | 80 – 200 | 0.5 – 2.0 | 0.05 – 0.3 | |
23 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.1 – 0.3 | |
SS | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 2.0 | 0.1 – 0.3 | |
All-round | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 1.0 – 2.0 | 0.05 – 0.2 | |
For external turning on small lathes | J10 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 5.0 | 0.01 – 0.1 |
Medium cutting | 24 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.5 – 3.0 | 0.08 – 0.3 |
Heavy cutting | 61 | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.2 – 2.0 | 0.3 – 1.0 |
Finishing to medium cutting | – | NS9530 | 150 – 250 | 80 – 220 | 80 – 180 | 0.1 – 2.0 | 0.05 – 0.3 |
JS, JP Chipbreaker
ISO | Workpiece materials | Chipbreaker | Grade | Cutting speed Vc (m/min) | Depth of cut ap (mm) | Feed:f (mm/rev) | |||
---|---|---|---|---|---|---|---|---|---|
RE < 0.05 | RE < 0.1 | RE < 0.2 | RE < 0.4 | ||||||
Carbon steel Alloy steel |
JP | NS9530 | 150 – 250 | 0.05 – 2.5 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | – | |
AT9530 | 150 – 300 | 0.05 – 2.5 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | – | |||
JS | NS9530 | 150 – 250 | 0.5 – 3 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | 0.05 – 0.2 | ||
AT9530 | 150 – 300 | 0.5 – 3 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | 0.05 – 0.2 |
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