TungAluMill

Applicazioni & Caratteristiche

Inserti & Gradi

Corpi fresa

Esempi di lavorazione

Esempio #1

Industria aerospaziale

Pezzo:	Componente di aereo
Materiale:	A7050 / AlZn5.5MgCu
Fresa:	EPXV16M032C32.0R03 (DC = 32 mm, CICT = 3)
Inserto:	XVCT160530PEFR-AM
Grado:	TH10
Parametri di taglio:	Vc = 950 (m/min) fz = 0.14 (mm/dente) ap = 2.5 (mm) ae = 18 (mm) Applicazione: fresatura di tasche Refrigerante: sì Macchina: centro verticale BT50

Parametri di taglio standard

ISO	Workpiece material	Hardness (HB)	Grade	Chip breaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)	Tool dia: Dc (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Depth of cut: ap = 2.0 mm, Number of inserts: CICT
							ø25		ø32		ø40		ø50		ø63		ø80		ø100		ø125
							CICT = 2		CICT = 3		CICT = 3		CICT = 4		CICT = 5		CICT = 5		CICT = 6		CICT = 7
							n	Vf	n	Vf	n	Vf	n	Vf	n	Vf	n	Vf	n	Vf	n	Vf
	Aluminium alloy	60	DS2015, TH10	AM	300 – 3000	0.15 – 0.35	19,100	9,600	14,900	11,200	11,900	8,900	9,500	9,500	7,600	9,500	6,000	7,500	4,800	7,200	3,800	6,700
							Vc = 1500m/min, fz = 0.25 mm/t
		100	DS2015, TH10	AM	200 – 2000	0.1 – 0.25	12,700	5,100	9,900	5,900	8,000	4,800	6,400	5,100	5,100	5,100	4,000	4,000	3,200	3,800	2,500	3,500
							Vc = 1000m/min, fz = 0.2 mm/t
	Cast aluminium alloy (Si ≦ 13%)	75	DS2015, TH10	AM	200 – 2000	0.15 – 0.3	12,700	5,100	9,900	5,900	8,000	4,800	6,400	5,100	5,100	5,100	4,000	4,000	3,200	3,800	2,500	3,500
							Vc = 1000m/min, fz = 0.2 mm/t
		90	DS2015, TH10	AM	200 – 1500	0.1 – 0.25	10,200	3,100	8,000	3,600	6,400	2,900	5,100	3,100	4,000	3,000	3,200	2,400	2,500	2,300	2,000	2,100
							Vc = 800m/min, fz = 0.15 mm/t
	Cast aluminium alloy (Si > 13%)	130	DS2015, TH10	AM	200 – 1000	0.07 – 0.15	7,600	1,500	6,000	1,800	4,800	1,400	3,800	1,500	3,000	1,500	2,400	1,200	1,900	1,100	1,500	1,100
							Vc = 600m/min, fz = 0.1 mm/t
	Copper alloys (Pb > 1%)	110	DS2015, TH10	AM	200 – 800	0.07 – 0.15	6,400	1,300	5,000	1,500	4,000	1,200	3,200	1,300	2,500	1,300	2,000	1,000	1,600	1,000	1,300	900
							Vc = 500m/min, fz = 0.1 mm/t
	Copper alloys	90	DS2015, TH10	AM	300 – 1000	0.1 – 0.15	7,600	1,800	6,000	2,200	4,800	1,700	3,800	1,800	3,000	1,800	2,400	1,400	1,900	1,400	1,500	1,300
							Vc = 600m/min, fz = 0.12 mm/t
		100	DS2015, TH10	AM	300 – 800	0.1 – 0.15	6,400	1,500	5,000	1,800	4,000	1,400	3,200	1,500	2,500	1,500	2,000	1,200	1,600	1,200	1,300	1,100
							Vc = 500m/min, fz = 0.12 mm/t
	Duroplastics, fiber plastics	–	DS2015, TH10	AM	100 – 500	0.1 – 0.15	3,800	900	3,000	1,100	2,400	900	1,900	900	1,500	900	1,200	700	1,000	700	800	700
							Vc = 300m/min, fz = 0.12 mm/t
	Hard rubber	–	DS2015, TH10	AM	100 – 300	0.1 – 0.15	2,500	600	2,000	700	1,600	600	1,300	600	1,000	600	800	500	600	400	500	400
							Vc = 200m/min, fz = 0.12 mm/t