Machining program compensation for wiper SW/FW insert

Compensations for CNMG/WNMG -SW / -FW

Compensations①,②,③ Internal, External, Face turning, tapered surface, corner radius

Compensate the NC program as described in ①~③ below.

Compensations① Tool offsets (Compensations for X- and Z-axis)

Match the insert approach angle and the insert style to find the value and compensate the machining program for the insert radius.

*This compensation procedure will not be necessary if the insert is compensated with the built-in tool presetter after insert replacement.

CNMG/WNMG-SW/-FW (Type L)
Nose
Radius
X-axis
direction
Z-axis
direction
R0.4 0.03 0.03
R0.8 0.05 0.05
R1.2 0.05 0.05

Compensations② Program compensations for tapered surface
(proceed after ①)

To machine tapered surfaces, compensate the nose radius position in the x-axis position to obtain the correct workpiece dimension.

Compensations for x-axis when using CNMG or WNMG-SW/-FW (Tool approach angle: L) insert

Match the insert nose radius and the angle of the surface taper to find the value in Table 1 below to compensate the x-axis position.

For CNMG/WNMG-SW/-FW (Type L)
Compensation values for x-axis (mm)
Nose
radius (mm)
Taper angle α(θ)
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
R0.4 0 0.01 0.02 0.03 0.04 0.05 0.05 0.06 0.06 0.07 0.07 0.08 0.09 0.10 0.11 0.11 0.11 0.11 0
R0.8 0 0.01 0.03 0.05 0.06 0.07 0.08 0.09 0.09 0.10 0.11 0.13 0.14 0.16 0.17 0.18 0.17 0.13 0
R1.2 0 0.01 0.03 0.05 0.06 0.07 0.08 0.09 0.10 0.10 0.11 0.13 0.14 0.16 0.17 0.18 0.18 0.16 0

Compensations③ Program compensation for corner radii (proceed after ①)

To achieve the correct corner radius dimension on the workpiece, compensate the tool position, using the values listed below for respective insert styles.

CNMG/WNMG-SW/-FW (Type L)
Nose
Radius
Deviation on
the corner
radius
Compensate
radius by
R0.4 0.05 +0.12
R0.8 0.07 +0.17
R1.2 0.07 +0.18